Lexus IS250 · Service Manual BODY

REMOVAL

Removal / installation


1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

  1. B122641
    Using a screwdriver wrapped with protective tape, disengage the 3 claws, and remove the front door inside handle bezel plug.


2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

  1. B122642
    Using a screwdriver wrapped with protective tape, disengage the 4 claws and the 2 clips.

  1. Disconnect the connector and remove the power window regulator master switch assembly.


3. REMOVE COURTESY LIGHT ASSEMBLY

  1. B122643
    Disengage the claw and remove the courtesy light assembly.

  1. Disconnect the connector.


4. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

  1. B122644
    Remove the 2 screws.

  1. Using the clip remover, disengage the 9 clips.

  1. B127038E01
    Pull out the front door trim board in the direction indicated by the arrow.

  1. Remove the reference bosses from the front door panel.

  1. Raise the front door trim board to disengage the 4 claws and remove the front door trim board together with the front door inner glass weatherstrip.

  1. B122646
    Disconnect the cables and each connector from the back side of the inside handle and remove the front door trim board sub-assembly.

  1. Remove the 2 front door trim board retainers (green) from the front door trim board.


5. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

  1. B127040
    Disengage the 4 clips as shown in the illustration and remove the front door inner glass weatherstrip from the front door trim board.


6. REMOVE FRONT DOOR FRAME COVER

  1. B125577
    Remove the nut and front door frame cover.


7. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

  1. B125578E01
    Fully open the front door glass.

  1. Put protective tape on the door below the front door belt moulding assembly.

  1. Using a moulding remover, disengage the 7 clips and remove the front door belt moulding assembly.


8. REMOVE FRONT DOOR TRIM COVER

  1. B122651
    Remove the screw.

  1. Using the clip remover, disengage the 6 clips and remove the front door trim cover.


9. REMOVE DOOR FRAME GARNISH

  1. B122652
    Using the clip remover, remove the 2 clips and the door frame garnish.


10. REMOVE FRONT DOOR WEATHERSTRIP

  1. B124488
    Using the clip remover, disengage the 21 clips and remove the front door weatherstrip.


11. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

HINT:
When installing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

Heating temperature: 
Item
Temperature
Vehicle Body
 40 to 60°C (104 to 140°F)
Moulding
 20 to 30°C (68 to 86°F)

NOTICE:
Do not heat the vehicle body and moulding excessively.

  1. Fully open the front door glass.

  1. Using a heat light, heat the front door rear window frame moulding.

  1. B125580
    Using a moulding remover, remove the clip and front door rear window frame moulding.


12. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

  1. B125581E01
    Put a 4 mm (0.16 in.) drill bit into a drill.

  1. Tape the 4 mm (0.16 in.) drill bit without the portion of 5 mm (0.20 in.) from the tip covered.

    HINT:
    Tape the 4 mm (0.16 in.) drill bit to prevent the drill bit from going too deep.

  1. Lightly press the drill against the rivets, drill off the flanges of the rivets, and remove the 7 rivets.

    NOTICE:
    1. Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
    2. Do not pry the rivets with the drill, because this may cause damage to the installation holes of the rivets or the drill bit.
    3. Be careful of the drilled rivets as they may become hot.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  1. Remove the front door upper window frame moulding from the door frame.

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