СТАРТЕР (для 2,0 кВт) > ПОВТОРНАЯ СБОРКА

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1. INSTALL PLANETARY GEAR

  1. Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown in the illustration.



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  1. Install the 3 planetary gears.



2. INSTALL STARTER ARMATURE PLATE


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  1. Insert the plate to the starter center bearing clutch.

    ПРИМЕЧАНИЕ:
    Check that the tab of the starter armature plate fits over the projection of the starter center bearing clutch sub-assembly.



3. INSTALL STARTER ARMATURE ASSEMBLY

  1. Install the starter armature to the starter center bearing clutch sub-assembly.



4. INSTALL STARTER YOKE ASSEMBLY


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  1. Align the claw of the starter center bearing clutch with the groove of the starter yoke, and install the starter yoke.



5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

  1. Install the starter brush holder assembly.



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  1. Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.

  1. Connect the 4 brushes.



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  1. Align the starter commutator end frame rubber with the groove of the starter yoke assembly.



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  1. Install the starter commutator end frame with the 2 screws.

    Момент затяжки: 
    3.8 Н*м{ 39 кгс*см , 33 фунт-сила-дюймов }



6. INSTALL STARTER DRIVE HOUSING ASSEMBLY


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  1. Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration.



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  1. Install the starter pinion drive lever to the starter center bearing clutch.



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  1. Align the claw of the starter yoke assembly with the groove inside the starter drive housing.



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  1. Using a T30 "TORX" socket wrench, install the starter drive housing with the 2 bolts.

    Момент затяжки: 
    6.0 Н*м{ 61 кгс*см , 53 фунт-сила-дюймов }



7. INSTALL STARTER MAGNETIC SWITCH ASSEMBLY


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  1. Temporarily install the magnetic switch by hooking its tip to the upper side of the pinion drive lever.

  1. Install the 2 nuts.

    Момент затяжки: 
    7.5 Н*м{ 76 кгс*см , 66 фунт-сила-дюймов }



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  1. Connect the lead wire to the terminal with the nut.

    Момент затяжки: 
    6.5 Н*м{ 66 кгс*см , 57 фунт-сила-дюймов }