РАДИАТОР > УСТАНОВКА

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1. INSTALL RADIATOR SUPPORT LOWER

  1. Install the 2 grommets.



2. INSTALL RADIATOR SUPPORT CUSHION

  1. Install the 2 support cushions.



3. INSTALL FAN SHROUD WITH FAN AND MOTOR


    A132718

  1. Set the fan shroud with fan and motor to the radiator, and attach the 3 claws to install the fan shroud.



4. INSTALL RADIATOR ASSEMBLY


    A132717E01

  1. Install the radiator to the front crossmember.

    УКАЗАНИЕ:
    Install the lower packing as shown in the illustration.



    A132778

  1. Align the radiator with the A/C condenser, and then install the 4 bolts.

    Момент затяжки: 
    5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }

  1. Attach the 3 clamps and connect the ECU's connector.



5. INSTALL RADIATOR UPPER SUPPORT


    A132839

  1. Attach the wire harness to the upper support with the 5 clamps.



    A132818

  1. Install the upper support with the 5 bolts.

    Момент затяжки: 
    8.0 Н*м{ 82 кгс*см , 71 фунт-сила-дюймов }



    A132775

  1. Attach the 2 clamps to the radiator support LH and RH side.

  1. Connect the 3 connectors.



6. INSTALL HOOD LOCK ASSEMBLY


    A132817E01

  1. Connect the connector.

  1. Install the hood lock with the 2 bolts and lock nut.

    Момент затяжки: 
    8.0 Н*м{ 82 кгс*см , 71 фунт-сила-дюймов }

  1. Install the lock nut cap.



7. INSTALL HOOD LOCK CONTROL CABLE COVER


    A132776

  1. Install the cover with the 3 screws and attach the claw.



8. INSTALL RADIATOR GRILLE ASSEMBLY


B164063

  1. Установите решетку радиатора и введите в зацепление 7 захватов.

  1. Вверните болт.

  1. Установите 2 уплотнительных шайбы и 2 фиксатора, повернув фиксаторы, как показано на рисунке.



9. INSTALL RADIATOR RESERVOIR ASSEMBLY

  1. Install the radiator reservoir with the 2 bolts.

    Момент затяжки: 
    5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }



    A132831E01

  1. Connect the 2 reservoir hoses.

    УКАЗАНИЕ:
    The direction of the hose clamp is indicated in the illustration.



10. INSTALL ECM OUTLET DUCT


11. CONNECT OIL COOLER OUTLET HOSE


A132723E02

УКАЗАНИЕ:
  1. The direction of the hose clamp is indicated in the illustration.
  2. Insert the outlet hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and the stopper is within 2 to 7 mm (0.08 to 0.28 in.).



12. CONNECT OIL COOLER INLET HOSE


13. CONNECT NO. 2 RADIATOR HOSE


14. CONNECT NO. 1 RADIATOR HOSE


15. INSTALL COOL AIR INTAKE DUCT SEAL

  1. Install the duct seal with the 4 clips.



16. INSTALL NO. 1 AIR CLEANER INLET


A158334E01

  1. Align the holes with the connection areas labeled A, and attach the No. 1 air cleaner inlet.



    A148822

  1. Install the No. 1 air cleaner inlet with the 2 bolts.

    Момент затяжки: 
    5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }



17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


18. ADD ENGINE COOLANT

ПРИМЕЧАНИЕ:
Before adding coolant, turn the A/C switch OFF.

Total capacity:
11.8 liters (12.5 US qts, 10.4 Imp. qts)

  1. Tighten the radiator drain cock plug and 2 cylinder block drain cock plugs.

    Момент затяжки: 
    13 Н*м{ 133 кгс*см , 10 фунт-сила-футов } for cylinder block drain cock plug

  1. Add TOYOTA Super Long Life Coolant (SLLC) into the radiator reservoir.

    Capacity:
    Approximately 5.0 liters (5.3 US qts, 4.4 Imp. qts)

    УКАЗАНИЕ:
    1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
    2. Please contact any authorized Toyota dealer, or repairer or another duly qualified and equipped professional for further details.
    3. The thermostat open timing can be confirmed by pressing the inlet radiator hose by hand, and checking when the coolant starts to flow inside the hose.



    A140930

  1. Further add coolant into the reservoir until it reaches the FULL line.

  1. Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the coolant level.
    If the coolant level is low, add coolant.



    A132825E01

  1. Using a 6 mm hexagon wrench, install the vent plug.

    Момент затяжки: 
    1.5 Н*м{ 15 кгс*см , 13 фунт-сила-дюймов }



  1. Bleed air from the cooling system.

    ПРИМЕЧАНИЕ:
    Before starting the engine to warm up the engine, turn the A/C switch OFF.


    1. While idling the engine for approximately 10 minutes, make sure the coolant remains at the FULL line by adding coolant as necessary.



      2. A147208E01

    2. After idling the engine for 10 minutes, add coolant until it reaches the B line at the base of the reservoir's filler neck.

      Capacity:
      Approximately 2.5 to 3.5 liters (2.6 to 3.7 US qts, 2.2 to 3.1 Imp. qts)

      УКАЗАНИЕ:
      The B line is the lower edge of the inner wall of the filler neck.

    3. Close the radiator reservoir cap, and run the engine at 1500 to 2000 rpm for 5 minutes.

      УКАЗАНИЕ:
      The thermostat open timing can be confirmed by pressing the No. 1 radiator hose by hand, and checking when the SLLC starts to flow inside the hose.

      ПРЕДОСТЕРЕЖЕНИЕ:
      When pressing the radiator hose:
      1. Wear protective gloves.
      2. Be careful as the radiator hose is hot.
      3. Keep your hands away from the radiator fan.

  1. Stop the engine and wait until the coolant cools down to ambient temperature.

    ПРЕДОСТЕРЕЖЕНИЕ:
    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot coolant and steam may be released and cause serious burns.



    A140930

  1. Check the coolant level.
    If the coolant level is below the FULL line, add coolant until it reaches the FULL line.



19. INSPECT FOR COOLANT LEAK

ПРИМЕЧАНИЕ:
Before each inspection, turn the A/C switch OFF.

ПРЕДОСТЕРЕЖЕНИЕ:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.



    A148610

  1. Fill the radiator with coolant and attach a radiator cap tester.

  1. Warm up the engine.

  1. Using the radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf/cm2, 17 psi), and check that the pressure does not drop.
    If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head.



20. INSTALL ENGINE ROOM SIDE COVER RH


    A149480

  1. Install the side cover with the 4 clips.



21. INSTALL ENGINE ROOM SIDE COVER LH


    A149481

  1. Install the side cover with the 4 clips.



22. INSTALL AIR CLEANER INLET COVER


A148821E01

  1. Attach the 4 clips B.

    ПРИМЕЧАНИЕ:
    1. Make sure the clips are attached securely.
    2. Attaching the clips forcefully or hitting the top of the clips may damage them.

  1. Install the air cleaner inlet cover with the 5 clips A.



23. INSTALL V-BANK COVER SUB-ASSEMBLY


A148820E01

  1. After sliding the cover from the vehicle front to the rear to attaching the 2 clips A, attach the 4 clips B and install the V bank cover.

    ПРИМЕЧАНИЕ:
    1. Make sure the clips are attached securely.
    2. Attaching the clips forcefully or hitting the top of the clips may damage them.



24. INSTALL NO. 1 ENGINE UNDER COVER


    A132845

  1. Install the cover with the 7 clips and 13 screws.



25. INSTALL COWL TOP VENTILATOR LOUVER RH


E139771

  1. Install the 6 clips and cowl top ventilator louver RH.

    ПРИМЕЧАНИЕ:
    If the cowl top ventilator louver RH is not properly installed, water may leak into the engine room and cause malfunctions. Therefore, make sure the cowl top ventilator louver RH is installed properly.



26. PERFORM INITIALIZATION

  1. Perform initialization (see page Нажмите здесь).

    ПРИМЕЧАНИЕ:
    Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.