БЛОК ДВИГАТЕЛЯ > ПОВТОРНАЯ СБОРКА

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1. INSTALL NO. 1 VENTILATION CONNECTOR


    A148266E01

  1. Install the No. 1 ventilation connector as shown in the illustration.

    Acceptable angle (A):
    -5° to 5°

    Tap-in depth (B):
    0.2 to 3.2 mm (0.008 to 0.126 in.)

    ПРИМЕЧАНИЕ:
    After the installation of the ventilation connector, do not rotate it.

    УКАЗАНИЕ:
    Connect the No. 1 ventilation connector so that its flat surface faces the rear part of the engine.



2. INSTALL OIL DRAIN PIPE SUB-ASSEMBLY


    A148262

  1. Apply a light coat of engine oil to a new O-ring.

  1. Install the new O-ring to the drain pipe.

  1. Install the oil drain pipe with the bolt.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



3. INSTALL ENGINE REAR OIL SEAL RETAINER


    A148434E01

  1. Apply seal packing in a continuous line as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Seal diameter:
    2.0 to 3.0 mm (0.079 to 0.118 in.)

    Application position from inside edge of retainer:
    3.5 mm (0.138 in.)

    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    2. Install the oil pan within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.
    4. When installing the oil seal retainer, make sure the lip of the oil seal is not damaged.
    5. When installing the oil seal retainer, make sure the lip of the oil seal is not folded incorrectly.



    A145612

  1. Install the oil seal retainer with the 6 bolts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



4. INSTALL OIL STRAINER SUB-ASSEMBLY


    A145610

  1. Apply a light coat of engine oil to a new O-ring.

  1. Install the new O-ring to the oil strainer.

  1. Install the oil strainer with the 2 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    Make sure the O-ring is not twisted or damaged.



5. INSTALL OIL PAN BAFFLE PLATE


    A145609

  1. Install the baffle plate with the 8 bolts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



6. INSTALL OIL PAN SUB-ASSEMBLY


    A148438E01

  1. Apply seal packing in a continuous line as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Standard seal diameter:
    3.0 to 4.0 mm (0.118 to 0.156 in.)

    Application position from inside edge of oil pan:
    6.0 mm (0.236 in.)

    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    2. Install the oil pan within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.



    A145608E03

  1. Install the oil pan with the 14 bolts and 2 nuts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов } for Bolt A
    35 Н*м{ 357 кгс*см , 26 фунт-сила-футов } for Bolt B
    35 Н*м{ 357 кгс*см , 26 фунт-сила-футов } for Nut



7. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    A148436E01

  1. Apply seal packing in a continuous line as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Standard seal diameter:
    3.0 to 4.0 mm (0.118 to 0.156 in.)

    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    2. Install the oil pan within 3 minutes and tighten the bolts and nuts within 10 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.



    A145607E01

  1. Install the oil pan with the 15 bolts and 2 nuts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



8. INSTALL OIL PAN PROTECTOR


    A148265E01

  1. Install the protector with the 2 nuts.

    Момент затяжки: 
    5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }

    УКАЗАНИЕ:
    Install the oil pan protector with its protrusion facing the bottom of the engine.



9. INSTALL VENTILATION PIPE GASKET


    A149465E01

  1. Using SST, evenly tap in a new ventilation pipe gasket until its surface is flush with the lip of the ventilation pipe.

    Специальный инструмент (SST):
    09950-60010   (09951-00360)
    09950-70010   (09951-07100)

    УКАЗАНИЕ:
    1. Do not tap the gasket at an angle.
    2. Do not tap the gasket excessively.



10. INSTALL NO. 1 HEAT EXCHANGER COVER


    A148435E01

  1. Apply seal packing in a continuous line as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

    Standard seal diameter:
    3.0 to 5.0 mm (0.118 to 0.197 in.)

    ПРИМЕЧАНИЕ:
    Remove any oil from the contact surface.



    A148226E01

  1. Install the heat exchanger cover with the 11 bolts and 2 nuts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    1. Install the oil pan within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
    2. Do not start the engine for at least 2 hours after installing.



11. INSTALL OIL RETURN PIPE GASKET


    A149475

  1. Install a new oil return pipe gasket.



12. INSTALL CYLINDER BLOCK WATER JACKET SPACER


    A148240E01

  1. Install the 2 water jacket spacers as shown in the illustration.

    ПРИМЕЧАНИЕ:
    1. Face the cutouts (indicated by arrows in illustration) away from the engine.
    2. Face the "up mark" as shown in the illustration.



13. INSTALL CYLINDER HEAD SUB-ASSEMBLY (for Bank 1)

  1. Check the piston protrusions for each cylinder.

    1. Clean the cylinder block with solvent.

    2. Set the piston of the cylinder to be measured to slightly ATDC.



    A148270E01

  1. Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

    ПРИМЕЧАНИЕ:
    1. Be careful of the installation direction.
    2. Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

  1. Place the cylinder head on the cylinder block.

    ПРИМЕЧАНИЕ:
    Ensure that no oil is on the mounting surface of the cylinder head.

    УКАЗАНИЕ:
    The cylinder head bolts are tightened in 3 progressive steps.

  1. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.



    A148239E02

  1. Step 1:

    1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps, in the sequence shown in the illustration.

      Момент затяжки: 
      36 Н*м{ 367 кгс*см , 27 фунт-сила-футов }



    A132162E01

  1. Step 2:

    1. Mark the cylinder head bolt head with paint as shown in the illustration.

    2. Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

  1. Step 3:

    1. Tighten the cylinder head bolts by an additional 90° in the sequence shown in step 1.

    2. Check that the painted marks are now facing rearward.



    A148238E02

  1. Uniformly install the 2 bolts in the sequence shown in the illustration.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }



14. INSTALL CYLINDER HEAD SUB-ASSEMBLY (for Bank 2)

  1. Check the piston protrusions for each cylinder.

    1. Clean the cylinder block with solvent.

    2. Set the piston of the cylinder to be measured to slightly ATDC.



    A148268E01

  1. Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

    ПРИМЕЧАНИЕ:
    1. Be careful of the installation direction.
    2. Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

  1. Place the cylinder head on the cylinder block.

    ПРИМЕЧАНИЕ:
    Ensure that no oil is on the mounting surface of the cylinder head.

    УКАЗАНИЕ:
    The cylinder head bolts are tightened in 3 progressive steps.

  1. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.



    A148237E02

  1. Step 1:

    1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps, in the sequence shown in the illustration.

      Момент затяжки: 
      36 Н*м{ 367 кгс*см , 27 фунт-сила-футов }



    A132162E01

  1. Step 2:

    1. Mark the cylinder head bolt head with paint as shown in the illustration.

    2. Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

  1. Step 3:

    1. Tighten the cylinder head bolts by an additional 90° in the sequence shown in step 1.

    2. Check that the painting marks are now facing rearward.



    A148236E02

  1. Uniformly install the 2 cylinder head bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }



15. INSTALL VALVE STEM CAP

  1. Apply a light coat of engine oil to the valve stem caps.

  1. Install the 32 valve stem caps to the cylinder head.



16. INSTALL VALVE LASH ADJUSTER ASSEMBLY

  1. Be sure to inspect the valve lash adjuster before installing it (see page Нажмите здесь).

  1. Install the 32 valve lash adjusters to the cylinder head.

    ПРИМЕЧАНИЕ:
    Install the lash adjuster at the same place it was removed from.



17. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

  1. Apply engine oil to the lash adjuster tips and valve stem cap ends.



    A122875E03

  1. Make sure that the 32 valve rocker arms are installed as shown in the illustration.



18. INSTALL CAMSHAFT BEARING CAP (for Bank 2)

  1. Apply a light coat of engine oil to the camshaft journals, camshaft housings and bearing caps.

  1. Install the No. 1 and No. 2 camshaft to the camshaft housing.



    A148273

  1. Confirm the marks and numbers on the camshaft bearing caps and place them each in their proper positions and directions.



    A148274E01

  1. Temporarily install the 8 bolts in the order shown in the illustration.



19. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY (for Bank 2)


    A149469E01

  1. Make sure that the valve rocker arms are installed as shown in the illustration.



    A148275E01

  1. Apply seal packing in a continuous line as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Standard seal diameter:
    3.5 to 4.0 mm (0.138 to 0.158 in.)

    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    2. Install the camshaft housing within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after the installation.



    A149470E01

  1. Install the camshaft housing, and install the 12 bolts in the order shown in the illustration.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов } for Bolt A
    30 Н*м{ 306 кгс*см , 22 фунт-сила-футов } for Except bolt

    ПРИМЕЧАНИЕ:
    Make sure that the knock pin of the camshaft is positioned as shown in the illustration before installing the camshaft housing.



    A148230E03

  1. Tighten the 8 bolts in the order shown in the illustration.

    Момент затяжки: 
    16 Н*м{ 163 кгс*см , 12 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    Thoroughly wipe clean any seal packing.



20. INSTALL CAMSHAFT BEARING CAP (for Bank 1)

  1. Apply a light coat of engine oil to the camshaft journals, camshaft housings and bearing caps.

  1. Install the No. 3 and No. 4 camshaft to the camshaft housing.



    A148276

  1. Confirm the marks and numbers on the camshaft bearing caps and place them each in their proper positions and directions.



    A148277E01

  1. Temporarily install the 8 bolts in the order shown in the illustration.



21. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY (for Bank 1)


    A149469E01

  1. Make sure that the valve rocker arms are installed as shown in the illustration.



    A148278E01

  1. Apply seal packing in a continuous line as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Standard seal diameter:
    3.5 to 4.0 mm (0.138 to 0.158 in.)

    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    2. Install the camshaft housing within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after the installation.



    A149471E01

  1. Install the camshaft housing, and install the 12 bolts in the order shown in the illustration.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов } for Bolt A
    30 Н*м{ 306 кгс*см , 22 фунт-сила-футов } for Except bolt

    ПРИМЕЧАНИЕ:
    Make sure that the knock pin of the camshaft is positioned as shown in the illustration before installing the camshaft housing.



    A148232E02

  1. Tighten the 8 bolts in the order shown in the illustration.

    Момент затяжки: 
    16 Н*м{ 163 кгс*см , 12 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    Thoroughly wipe clean any seal packing.



22. INSTALL CRANKSHAFT TIMING GEAR KEY


    A145630

  1. Install the 2 timing gear keys.



23. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY


    A148228E01

  1. Install the chain tensioner with the 2 bolts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

  1. While raising up the No. 2 chain tensioner, insert a pin of φ1.0 mm (0.039 in.) into the hole to fix it in place.



24. INSTALL CHAIN SUB-ASSEMBLY (for Bank 2)


    A149460E01

  1. Align the No. 1 chain's orange mark plates with the camshaft timing gear's timing mark, and attach the chain to the gear as shown in the illustration.



    A149461E01

  1. Align the No. 1 chain's orange mark plate with the crankshaft timing gear's timing mark, and attach the chain to the gear as shown in the illustration.



    A149459E01

  1. Align the No. 2 chain's mark plates (yellow) with the timing marks of the camshaft timing gear assembly and camshaft timing exhaust gear assembly, and attach the No. 2 chain to the gears as shown in the illustration.

    УКАЗАНИЕ:
    The crankshaft timing gear and camshaft exhaust gear assembly will be installed with the No. 1 and No. 2 chains connected to the gears.

  1. Install the crankshaft timing gear to the crankshaft.

  1. Align and attach the knock pin of the No. 1 camshaft with the pin hole of the camshaft timing gear assembly.

  1. Using the hexagonal portion of the No. 2 camshaft, align and attach the knock pin of the No. 2 camshaft with the pin hole of the camshaft timing exhaust gear assembly.

  1. Remove the pin from the No. 2 chain tensioner.



25. INSTALL NO. 1 CHAIN VIBRATION DAMPER (for Bank 2)


    A150145

  1. Install the vibration damper with the 2 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }



26. INSTALL CHAIN TENSIONER SLIPPER (for Bank 2)

УКАЗАНИЕ:
If you cannot install the chain tensioner slipper due to the tension of the chain, use the hexagonal portion of the camshaft to loosen the chain, and then install the chain tensioner slipper.



27. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY (for Bank 2)


    A148260E01

  1. Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner.

  1. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate.



    A150146

  1. Install the chain tensioner with the 2 bolts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

  1. Remove the hexagon wrench from the chain tensioner.



28. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY


    A148227E01

  1. Install the chain tensioner with the 2 bolts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

  1. While pushing down the No. 2 chain tensioner, insert a pin of φ1.0 mm (0.039 in.) into the hole to fix it in place.



29. INSTALL CHAIN SUB-ASSEMBLY (for Bank 1)


    A149464E01

  1. Align the No. 1 chain's orange mark plates with the camshaft timing gear's timing mark, and attach the chain to the gear as shown in the illustration.



    A149462E01

  1. Align the No. 1 chain's orange mark plate with the crankshaft timing gear's timing mark, and attach the chain to the gear as shown in the illustration.



    A149463E01

  1. Align the No. 2 chain's mark plates (yellow) with the timing marks of the camshaft timing gear assembly and camshaft timing exhaust gear assembly, and attach the No. 2 chain to the gears as shown in the illustration.

    УКАЗАНИЕ:
    The crankshaft timing gear and camshaft exhaust gear assembly will be installed with the No. 1 and No. 2 chains connected to the gears.

  1. Install the crankshaft timing gear to the crankshaft.

  1. Align and attach the knock pin of the No. 3 camshaft with the pin hole of the camshaft timing gear assembly.

  1. Using the hexagonal portion of the No. 4 camshaft, align and attach the knock pin of the No. 4 camshaft with the pin hole of the camshaft timing exhaust gear assembly.

    ПРИМЕЧАНИЕ:
    Because the gears' timing mark positions may shift due to looseness of the No. 1 chain, use the hexagonal portion of the camshaft to hold the No. 3 camshaft in place until the No. 1 chain tensioner is installed.

  1. Remove the pin from the No. 2 chain tensioner.



30. INSTALL CHAIN TENSIONER SLIPPER (for Bank 1)

УКАЗАНИЕ:
If you cannot install the chain tensioner slipper due to the tension of the chain, use the hexagonal portion of the camshaft to loosen the chain and install the chain tensioner.



31. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY (for Bank 1)


    A148260E01

  1. Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner.

  1. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate.



    A145627

  1. Install a new gasket and chain tensioner with the 2 bolts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



32. INSTALL NO. 1 CHAIN VIBRATION DAMPER (for Bank 1)


    A145629

  1. Install the vibration damper with the 2 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

  1. Remove the hexagon wrench from the No. 1 chain tensioner.



33. TIGHTEN CAMSHAFT TIMING GEAR ASSEMBLY


  1. for Bank 1:



      A145632E01

    1. Using a wrench, hold the hexagonal portion of the No. 3 camshaft.

    2. Using a 12 mm socket hexagon wrench, tighten the camshaft timing gear assembly with a new bolt.

      Момент затяжки: 
      79 Н*м{ 806 кгс*см , 58 фунт-сила-футов }



      3. A145634E01

    3. Using a wrench to hold the hexagonal portion of the No. 4 camshaft, tighten the camshaft timing exhaust gear assembly with the bolt.

      Момент затяжки: 
      100 Н*м{ 1020 кгс*см , 74 фунт-сила-футов }



  1. for Bank 2:



      A145636E01

    1. Using a wrench, hold the hexagonal portion of the No. 1 camshaft.

    2. Using a 12 mm socket hexagon wrench, tighten the camshaft timing gear assembly with a new bolt.

      Момент затяжки: 
      79 Н*м{ 806 кгс*см , 58 фунт-сила-футов }



      3. A145638E01

    3. Using a wrench to hold the hexagonal portion of the No. 2 camshaft, tighten the camshaft timing exhaust gear assembly with the bolt.

      Момент затяжки: 
      100 Н*м{ 1020 кгс*см , 74 фунт-сила-футов }



34. CHECK NO. 1 CYLINDER TO TDC / COMPRESSION

  1. Temporarily install the crankshaft pulley bolt.

  1. Rotate the crankshaft clockwise, and check that the timing marks on the crankshaft timing gear and camshaft timing gears are as shown in the illustration.



  1. Remove the crankshaft pulley bolt.


    A148462E01



35. INSTALL WATER INLET PIPE


    A145618

  1. Apply soapy water to 2 new O-rings and install them to the inlet pipe.

  1. Install the inlet pipe to the No. 1 heat exchanger cover.



36. INSTALL WATER PUMP


    A149466E01

  1. Install the water pump and gasket with the 9 bolts as shown the illustration.

    Момент затяжки: 
    20 Н*м{ 204 кгс*см , 15 фунт-сила-футов } for Bolt A
    23 Н*м{ 235 кгс*см , 17 фунт-сила-футов } for Bolt B
    47 Н*м{ 479 кгс*см , 35 фунт-сила-футов } for Bolt C



37. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    A145619

  1. Install a new oil pump gasket.



    A145620

  1. Install a new O-ring.



  1. Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.


    A148447E01

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent


    1. A150825E01

      Apply seal packing as follows:
      Area
      		Seal packing diameter
      		Application position from inside edge of cover
      Continuous Line Area
      		3.0 to 4.0 mm (0.1181 to 0.1575 in.)
      		2.5 mm (0.098 in.)
      Dashed Line Area
      		6.4 mm (0.2520 in.) or more, or within OK area shown in illustration
      		0.5 mm (0.020 in.)
      Diagonal Line Area
      		3.0 to 4.0 mm (0.1181 to 0.1575 in.)
      		5.5 mm (0.217 in.)

    ПРИМЕЧАНИЕ:
    1. When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
    2. Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.



    A148453

  1. Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.



    A148451E01

  1. Temporarily tighten the timing chain cover with the 30 bolts and nut.

    Bolt length:
    Item
    		Length
    		Thread diameter
    Bolt A
    		25 mm (0.984 in.)
    		8 mm (0.315 in.)
    Bolt B
    		55 mm (2.165 in.)
    		8 mm (0.315 in.)
    Bolt C
    		70 mm (2.756 in.)
    		8 mm (0.315 in.)
    Bolt D
    		35 mm (1.378 in.)
    		10 mm (0.394 in.)
    Bolt E
    		55 mm (2.165 in.)
    		10 mm (0.394 in.)
    Bolt F
    		80 mm (3.150 in.)
    		10 mm (0.394 in.)

    ПРИМЕЧАНИЕ:
    Make sure that there is no oil on the bolt threads.



    A148449E01

  1. Tighten the 11 bolts in several steps, in the sequence shown in the illustration.

    Момент затяжки: 
    47 Н*м{ 479 кгс*см , 35 фунт-сила-футов }



    A150826

  1. Temporarily tighten the belt tensioner with the standard bolt and 6 mm hexagon wrench bolt.



    A148450E01

  1. Tighten the 21 bolts and nut in several steps, in the sequence shown in the illustration.

    Момент затяжки: 
    23 Н*м{ 235 кгс*см , 17 фунт-сила-футов }


    ПРИМЕЧАНИЕ:
    A148448E01
    After the installation, if the seal packing has seeped out at the areas labeled A shown in the illustration, wipe it off.



    A148452

  1. Install the 2 new gaskets and 2 plugs.

    Момент затяжки: 
    46 Н*м{ 469 кгс*см , 34 фунт-сила-футов }



38. INSTALL OIL CONTROL VALVE FILTER


    A145606E01

  1. for Bank 1:

    1. Install the valve filter in the cylinder head.

    2. Install a new gasket and the cylinder head cover spacer with the 2 bolts.

      Момент затяжки: 
      10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



  1. for Bank 2:



      A145605E01

    1. Install the valve filter in the cylinder head.

    2. Install a new gasket and the cylinder head cover spacer with the 2 bolts.

      Момент затяжки: 
      10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



39. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)


    A145604

  1. Install 4 new gaskets and 2 new O-rings to the camshaft bearing caps (No. 2, No. 3, No. 7).

  1. Install a new gasket to the cylinder head cover.

    ПРИМЕЧАНИЕ:
    Remove any oil from the contact surface.



    A148440E01

  1. Apply seal packing as shown the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    2. Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after the installation.



    A145603E01

  1. Install the cylinder head cover with 2 new seal washers and the 15 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов } for Bolt A
    12 Н*м{ 122 кгс*см , 9 фунт-сила-футов } for Except bolt

  1. Install the fuel pump spacer gasket.



40. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)


    A145602

  1. Install 4 new gaskets and 2 new O-rings to the camshaft bearing caps. (No. 1, No. 3, No. 6).

  1. Install a new gasket to the cylinder head cover.

    ПРИМЕЧАНИЕ:
    Remove any oil from the contact surface.



    A148439E01

  1. Apply seal packing as shown the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    ПРИМЕЧАНИЕ:
    1. Remove any oil from the contact surface.
    2. Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after the installation.



    A145601E01

  1. Install the cylinder head cover with 2 new seal washers and the 15 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов } for Bolt A
    12 Н*м{ 122 кгс*см , 9 фунт-сила-футов } for Except bolt

  1. Install the fuel pump spacer gasket.



41. INSTALL SPARK PLUG TUBE GASKET


    A150149E01

  1. Perform a visual inspection on the spark plug tube gasket.

    Standard:
    Inspection Area
    		Inspection Result
    Upper surface
    		No scratches or deformation
    Outer lip
    		No scratches or deformation
    Inner lip
    		No scratches



    A149476

  1. Install the 8 plug tube gaskets to the cylinder head cover.



42. INSTALL CRANKSHAFT PULLEY

  1. Align the pulley set key with the key groove of the pulley, and slide on the pulley.



    A145600E02

  1. Using SST, install the pulley bolt.

    Специальный инструмент (SST):
    09213-54015   (90119-08216)
    09330-00021  

    Момент затяжки: 
    300 Н*м{ 3059 кгс*см , 221 фунт-сила-футов }



43. INSTALL FRONT WATER BY-PASS JOINT


    A145596

  1. Install the water by-pass joint and 2 new gaskets with the 4 nuts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }



44. INSTALL OIL FILTER BRACKET


    A145597

  1. Install 2 new gaskets and the filter bracket with the 3 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }



45. INSTALL OIL FILTER ELEMENT


    A153538E01

  1. Clean the inside of the oil filter cap, the threads and O-ring groove.

  1. Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap.

  1. Set a new oil filter element to the oil filter cap.

  1. Remove any dirt or foreign matter from the installation surface of the engine.

  1. Apply a small amount of engine oil to the O-ring again and temporarily install the oil filter cap.



    A154188E01

  1. Using SST, tighten the oil filter cap.

    Специальный инструмент (SST):
    09228-06501  

    Момент затяжки: 
    25 Н*м{ 255 кгс*см , 18 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    1. When tightening the oil filter cap, do not remove the oil filter bracket clip.
    2. Make sure that the oil filter is installed securely as shown in the illustration.
    3. Be careful that the O-ring does not get caught between the parts.



    A146997E01

  1. Apply a small amount of engine oil to a new drain plug O-ring, and install it to the oil filter cap.

    ПРИМЕЧАНИЕ:
    Before installing the O-ring, remove any dirt or foreign matter from the installation surface of the oil filter cap.

  1. Install the oil filter drain plug.

    Момент затяжки: 
    13 Н*м{ 133 кгс*см , 10 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    Be careful that the O-ring does not get caught between the parts.



46. INSTALL CAMSHAFT TIMING CONTROL MOTOR (for Bank 1)


    A150415E01

  1. Turn the camshaft timing gear assembly's eccentric shaft index slot in the counterclockwise direction by hand, and set it to the maximum retard angle position.

    УКАЗАНИЕ:
    1. When the cam of the camshaft lifts the valve, the eccentric shaft becomes difficult to turn.
    2. The position where the eccentric shaft stops is the maximum retard angle.

  1. Install a new O-ring to the timing chain cover.



    A145594E01

  1. Align the joint of the camshaft timing control motor and the keyway of the camshaft timing gear assembly, and install the motor with the 3 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    1. Check that [L] is printed on the label of the camshaft timing control motor.
    2. Do not allow foreign matter to contact the oil seal face of the camshaft timing control motor (connecting surface with timing chain cover sub-assembly).
    3. When installing the camshaft timing control motor, do not use excessive force.
    4. Align the timing chain cover sub-assembly knock pin with the camshaft timing control motor pin hole to install the camshaft timing control motor.
    5. Install the camshaft timing control motor with the arrow facing upward, as shown in the illustration.
    6. Do not drop the camshaft timing control motor. If dropped, replace it.
    7. Do not disassemble the camshaft timing control motor assembly. If disassembled, replace it.



    A149390

  1. Connect the 2 camshaft timing control motor connectors and engine wire clamp.



47. INSTALL CAMSHAFT TIMING CONTROL MOTOR (for Bank 2)


    A150416E01

  1. Turn the camshaft timing gear assembly's eccentric shaft index slot in the counterclockwise direction by hand, and set it to the maximum retard angle position.

    УКАЗАНИЕ:
    1. When the cam of the camshaft lifts the valve, the eccentric shaft becomes difficult to turn.
    2. The position where the eccentric shaft stops is the maximum retard angle.

  1. Install a new O-ring to the timing chain cover.



    A145593E01

  1. Align the joint of the camshaft timing control motor and the keyway of the camshaft timing gear assembly, and install the motor with the 3 bolts.

    Момент затяжки: 
    21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    1. Check that [R] is printed on the label of the camshaft timing control motor.
    2. Do not allow foreign matter to contact the oil seal face of the camshaft timing control motor (connecting surface with timing chain cover sub-assembly).
    3. When installing the camshaft timing control motor, do not use excessive force.
    4. Align the timing chain cover sub-assembly knock pin with the camshaft timing control motor pin hole to install the camshaft timing control motor.
    5. Install the camshaft timing control motor with the arrow facing upward, as shown in the illustration.
    6. Do not drop the camshaft timing control motor. If dropped, replace it.
    7. Do not disassemble the camshaft timing control motor assembly. If disassembled, replace it.



    A149389

  1. Install the engine wire bracket with the bolt.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

  1. Connect the 2 camshaft timing control motor connectors.



48. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    A076531E01

  1. Apply adhesive to 2 or 3 threads of the drain cock.

    Adhesive:
    Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent



    A142840E01

  1. Install the water drain cocks as shown in the illustration.

    Момент затяжки: 
    30 Н*м{ 306 кгс*см , 22 фунт-сила-футов }

    ПРИМЕЧАНИЕ:
    1. Do not rotate the drain cocks more than 1 revolution (360°) after tightening the drain cocks with the specified torque.
    2. Do not loosen the drain cocks to adjust them. If an adjustment is necessary, remove the drain cocks and reinstall them.

  1. Install the water drain cock plugs to the water drain cocks.

    Момент затяжки: 
    13 Н*м{ 133 кгс*см , 10 фунт-сила-футов }



49. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


  1. for Bank 1:



      A145591

    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the oil control valve.

    3. Install the oil control valve with the bolt.

      Момент затяжки: 
      10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



  1. for Bank 2:



      A145590

    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the oil control valve.

    3. Install the oil control valve with the bolt.

      Момент затяжки: 
      10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



50. INSTALL CRANKSHAFT POSITION SENSOR


    A145589

  1. Install the crankshaft position sensor with the bolt.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



51. INSTALL CAMSHAFT POSITION SENSOR


    A145588

  1. Install the camshaft position sensor with the bolt.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



52. INSTALL VVT SENSOR


  1. for Bank 1:



      A145587

    1. Install the 2 VVT sensors with the 2 bolts.

      Момент затяжки: 
      10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



  1. for Bank 2:



      A145586

    1. Install the 2 VVT sensors with the 2 bolts.

      Момент затяжки: 
      10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



53. INSTALL SPARK PLUG


    A150683

  1. Using a 16 mm plug wrench, install the 8 spark plugs.

    Момент затяжки: 
    18 Н*м{ 184 кгс*см , 13 фунт-сила-футов }



54. INSTALL OIL FILLER CAP HOUSING


    A148241

  1. Align the protrusion of a new gasket with the cutout of the oil filler cap housing, and install the gasket to the housing.



    A148242

  1. Install the cap housing with the 2 bolts.

    Момент затяжки: 
    10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }



55. INSTALL OIL FILLER CAP SUB-ASSEMBLY