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1. REMOVE NO. 1 ENGINE UNDER COVER


    A132845

  1. Remove the 13 screws, 7 clips and cover.



2. DRAIN ENGINE COOLANT

ПРЕДОСТЕРЕЖЕНИЕ:
Do not remove the radiator reservoir cap and vent plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

  1. Loosen the radiator drain cock plug.

    УКАЗАНИЕ:
    Collect the coolant in a container and dispose of it according to the regulations in your area.



    A132825E01

  1. Remove the radiator reservoir cap, and using a 6 mm hexagon wrench, remove the vent plug.

  1. Drain coolant.



  1. Loosen the 2 cylinder block drain cock plugs.


    A146955E01



3. REMOVE V-BANK COVER SUB-ASSEMBLY


A148820E01

  1. While using both hands, lift the rear side of the cover upwards to detach the 4 clips B. Slide the cover towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover.

    ПРИМЕЧАНИЕ:
    The V-bank cover may be damaged if its front and rear are lifted at the same time.



4. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY


A148821E01

  1. Remove the 5 clips A.

  1. Lift up the air cleaner inlet cover to detach the 4 clips B, and remove the cover.



5. REMOVE ENGINE ROOM SIDE COVER RH


    A149480

  1. Remove the 4 clips and engine room side cover.



6. REMOVE NO. 1 AIR CLEANER INLET


A148822

  1. Remove the 2 bolts.



    A158332E01

  1. Hold the air cleaner inlet by the protrusions A and B, and detach the connections.

  1. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion C.

  1. Hold the air cleaner inlet by the protrusions D and E, and detach the connections.

  1. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion F.



7. REMOVE RADIATOR RESERVOIR ASSEMBLY


    A132716

  1. Disconnect the 2 reservoir hoses.

  1. Remove the 2 bolts and reservoir.



8. REMOVE INTAKE AIR CONNECTOR PIPE


A148823

  1. Disconnect the No. 1 ventilation hose and No. 2 ventilation hose from the intake air connector pipe.

  1. Loosen the 3 hose clamps, and remove the intake air connector pipe.



9. REMOVE V-RIBBED BELT


    A149056

  1. Rotate the tensioner pulley counterclockwise to loosen the belt tension.

    УКАЗАНИЕ:
    The pulley bolt for the belt tensioner has a left-handed thread.




      A150822E01

    1. While turning the belt tensioner counterclockwise, align the holes. Insert a bar of φ5 mm (0.20 in.) into the holes to fix the belt tensioner in place.

  1. Remove the V belt.



10. DISCONNECT OIL LEVEL DIPSTICK GUIDE


    A149483

  1. Disconnect the bolt and oil dipstick guide.



11. DISCONNECT NO. 2 RADIATOR HOSE


12. DISCONNECT NO. 5 WATER BY-PASS HOSE


    A148487E01

  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 5 water by-pass hose.



13. DISCONNECT WATER INLET HOSE


    A148487E02

  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the water inlet hose.



14. DISCONNECT NO. 3 WATER BY-PASS HOSE


    A148487E03

  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 3 water by-pass hose.



15. REMOVE WATER INLET HOUSING


    A148488

  1. Remove the 3 bolts, water inlet housing and gasket.



16. REMOVE WATER PUMP PULLEY


    A148456E01

  1. Using SST, hold the water pump pulley.

    Специальный инструмент (SST):
    09960-10010   (09962-01000, 09963-01000)

  1. Remove the 4 bolts and water pump pulley.



17. REMOVE WATER PUMP


    A149466

  1. Remove the 9 bolts, water pump and gasket.