МАСЛЯНЫЙ НАСОС > УСТАНОВКА

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1. INSTALL WATER INLET PIPE

Apply soapy water to 2 new O-rings and install them to the inlet pipe.

Install the inlet pipe to the No. 1 heat exchanger cover.

2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

Install a new oil pump gasket.

Install a new O-ring.

Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Apply seal packing as follows:

Area	Seal packing diameter	Application position from inside edge of cover
Continuous Line Area	3.0 to 4.0 mm (0.1181 to 0.1575 in.)	2.5 mm (0.098 in.)
Dashed Line Area	6.4 mm (0.2520 in.) or more, or within OK area shown in illustration	0.5 mm (0.020 in.)
Diagonal Line Area	3.0 to 4.0 mm (0.1181 to 0.1575 in.)	5.5 mm (0.217 in.)

ПРИМЕЧАНИЕ:

When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
Do not start the engine for at least 2 hours after installing.

Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

Temporarily tighten the timing chain cover with the 30 bolts and nut.

Bolt length:

Item	Length	Thread diameter
Bolt A	25 mm (0.984 in.)	8 mm (0.315 in.)
Bolt B	55 mm (2.165 in.)	8 mm (0.315 in.)
Bolt C	70 mm (2.756 in.)	8 mm (0.315 in.)
Bolt D	35 mm (1.378 in.)	10 mm (0.394 in.)
Bolt E	55 mm (2.165 in.)	10 mm (0.394 in.)
Bolt F	80 mm (3.150 in.)	10 mm (0.394 in.)

ПРИМЕЧАНИЕ:

Make sure that there is no oil on the bolt threads.

Tighten the 11 bolts in several steps, in the sequence shown in the illustration.
Момент затяжки:
47 Н*м{ 479 кгс*см , 35 фунт-сила-футов }

Temporarily tighten the belt tensioner with the standard bolt and 6 mm hexagon wrench bolt.

Tighten the 21 bolts and nut in several steps, in the sequence shown in the illustration.
Момент затяжки:
23 Н*м{ 235 кгс*см , 17 фунт-сила-футов }

ПРИМЕЧАНИЕ:

After the installation, if the seal packing has seeped out at the areas labeled A shown in the illustration, wipe it off.

Install the 2 new gaskets and 2 plugs.
Момент затяжки:
46 Н*м{ 469 кгс*см , 34 фунт-сила-футов }

3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)

Install 4 new gaskets and 2 new O-rings to the camshaft bearing caps (No. 2, No. 3, No. 7).

Install a new gasket to the cylinder head cover.
ПРИМЕЧАНИЕ:
Remove any oil from the contact surface.

Apply seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
ПРИМЕЧАНИЕ:
1. Remove any oil from the contact surface.
2. Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
3. Do not start the engine for at least 2 hours after the installation.

Install the cylinder head cover with 2 new seal washers and the 15 bolts.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов } for Bolt A
12 Н*м{ 122 кгс*см , 9 фунт-сила-футов } for Except bolt

4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)

Install 4 new gaskets and 2 new O-rings to the camshaft bearing caps. (No. 1, No. 3, No. 6).

Install a new gasket to the cylinder head cover.
ПРИМЕЧАНИЕ:
Remove any oil from the contact surface.

Apply seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
ПРИМЕЧАНИЕ:
1. Remove any oil from the contact surface.
2. Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
3. Do not start the engine for at least 2 hours after the installation.

Install the cylinder head cover with 2 new seal washers and the 15 bolts.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов } for Bolt A
12 Н*м{ 122 кгс*см , 9 фунт-сила-футов } for Except bolt

5. INSTALL IGNITION COIL ASSEMBLY

Perform a visual inspection on the spark plug tube gasket
Standard:
Inspection Area
Inspection Result
Upper surface
No scratches or deformation
Outer lip
No scratches or deformation
Inner lip
No scratches

Set each spark plug tube gasket on each ignition coil.

After installing each spark plug tube gasket, securely insert each ignition coil.

Install the 8 bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

Connect the 8 ignition coil connectors.

6. INSTALL CRANKSHAFT PULLEY

Align the pulley set key with the key groove of the pulley, and slide on the pulley.

Using SST, install the pulley bolt.
Специальный инструмент (SST):
09213-54015 (90119-08216)
09330-00021
Момент затяжки:
300 Н*м{ 3059 кгс*см , 221 фунт-сила-футов }

7. INSTALL RESONATOR BRACKET SUB-ASSEMBLY

Install the resonator bracket with the bolt.
Момент затяжки:
20 Н*м{ 204 кгс*см , 15 фунт-сила-футов }

8. INSTALL OIL FILTER BRACKET

Install 2 new gaskets and the filter bracket with the 3 bolts.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

9. INSTALL OIL FILTER ELEMENT

Clean the inside of the oil filter cap, the threads and O-ring groove.

Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap.

Set a new oil filter element to the oil filter cap.

Remove any dirt or foreign matter from the installation surface of the engine.

Apply a small amount of engine oil to the O-ring again and temporarily install the oil filter cap.

Using SST, tighten the oil filter cap.
Специальный инструмент (SST):
09228-06501
Момент затяжки:
25 Н*м{ 255 кгс*см , 18 фунт-сила-футов }
ПРИМЕЧАНИЕ:
1. When tightening the oil filter cap, do not remove the oil filter bracket clip.
2. Make sure that the oil filter is installed securely as shown in the illustration.
3. Be careful that the O-ring does not get caught between the parts.

Apply a small amount of engine oil to a new drain plug O-ring, and install it to the oil filter cap.
ПРИМЕЧАНИЕ:
Before installing the O-ring, remove any dirt or foreign matter from the installation surface of the oil filter cap.

Install the oil filter drain plug.
Момент затяжки:
13 Н*м{ 133 кгс*см , 10 фунт-сила-футов }
ПРИМЕЧАНИЕ:
Be careful that the O-ring does not get caught between the parts.

10. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY (for Bank 1)

Turn the camshaft timing gear assembly's eccentric shaft index slot in the counterclockwise direction by hand, and set it to the maximum retard angle position.
УКАЗАНИЕ:
1. When the cam of the camshaft lifts the valve, the eccentric shaft becomes difficult to turn.
2. The position where the eccentric shaft stops is the maximum retard angle.

Install a new O-ring to the timing chain cover.

Align the joint of the camshaft timing control motor and the keyway of the camshaft timing gear assembly, and install the motor with the 3 bolts.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }
ПРИМЕЧАНИЕ:
1. Check that [L] is printed on the label of the camshaft timing control motor.
2. Do not allow foreign matter to contact the oil seal face of the camshaft timing control motor (connecting surface with timing chain cover sub-assembly).
3. When installing the camshaft timing control motor, do not use excessive force.
4. Align the timing chain cover sub-assembly knock pin with the camshaft timing control motor pin hole to install the camshaft timing control motor.
5. Install the camshaft timing control motor with the arrow facing upward, as shown in the illustration.
6. Do not drop the camshaft timing control motor. If dropped, replace it.
7. Do not disassemble the camshaft timing control motor assembly. If disassembled, replace it.

Connect the 2 camshaft timing control motor connectors and engine wire clamp.

11. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY (for Bank 2)

Turn the camshaft timing gear assembly's eccentric shaft index slot in the counterclockwise direction by hand, and set it to the maximum retard angle position.
УКАЗАНИЕ:
1. When the cam of the camshaft lifts the valve, the eccentric shaft becomes difficult to turn.
2. The position where the eccentric shaft stops is the maximum retard angle.

Install a new O-ring to the timing chain cover.

Align the joint of the camshaft timing control motor and the keyway of the camshaft timing gear assembly, and install the motor with the 3 bolts.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }
ПРИМЕЧАНИЕ:
1. Check that [R] is printed on the label of the camshaft timing control motor.
2. Do not allow foreign matter to contact the oil seal face of the camshaft timing control motor (connecting surface with timing chain cover sub-assembly).
3. When installing the camshaft timing control motor, do not use excessive force.
4. Align the timing chain cover sub-assembly knock pin with the camshaft timing control motor pin hole to install the camshaft timing control motor.
5. Install the camshaft timing control motor with the arrow facing upward, as shown in the illustration.
6. Do not drop the camshaft timing control motor. If dropped, replace it.
7. Do not disassemble the camshaft timing control motor assembly. If disassembled, replace it.

Install the engine wire bracket with the bolt.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

Connect the 2 camshaft timing control motor connectors.

12. INSTALL FRONT WATER BY-PASS JOINT

Install the water by-pass joint and 2 new gaskets with the 4 nuts.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

13. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

Install the bolt and idler pulley.
Момент затяжки:
43 Н*м{ 438 кгс*см , 32 фунт-сила-футов }

14. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

Install the bolt and idler pulley.
Момент затяжки:
43 Н*м{ 438 кгс*см , 32 фунт-сила-футов }

15. INSTALL WATER PUMP PULLEY

Temporarily install the pulley with the 4 bolts.

Using SST, hold the pulley and tighten the 4 bolts.
Специальный инструмент (SST):
09960-10010 (09962-01000, 09963-01000)
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

16. INSTALL WATER INLET HOUSING

Install the inlet housing and new gasket with the 3 bolts.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

Using needle-nose pliers, grip the claws of the clips and slide the clips to connect the water by-pass hoses and water inlet hose.

17. INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY LH

Install the No. 2 engine cover sub-assembly LH.

18. INSTALL NO. 3 ENGINE COVER

Install the No. 3 engine cover.

19. INSTALL INTAKE MANIFOLD

Install 2 new gaskets to the intake manifold.

Temporarily install the intake manifold with the 2 nuts and 8 bolts. Then tighten the 2 nuts and 8 bolts uniformly in the order shown in the illustration.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

Connect the No.1 ventilation hose to the intake manifold.
ПРИМЕЧАНИЕ:
Face the claws of the clips as shown in the illustration.

20. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

Install the water by-pass pipe to the intake manifold with the 2 bolts.

Connect the heater water inlet hose, heater water outlet hose, water inlet hose, and No. 3 water bypass hose to the water by-pass pipe with the 4 clamps.
ПРИМЕЧАНИЕ:
Face the No. 3 water by-pass hose clip as shown in the illustration.

21. INSTALL GENERATOR ASSEMBLY

Using an E8 "TORX" socket wrench, set the generator with the 2 stud bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

Install the generator with the 2 bolts and 2 nuts.
Момент затяжки:
43 Н*м{ 438 кгс*см , 32 фунт-сила-футов }

Connect the generator connector.

Connect the harness to the +B terminal with the nut.
Момент затяжки:
12 Н*м{ 122 кгс*см , 9 фунт-сила-футов }

22. INSTALL OIL LEVEL DIPSTICK GUIDE

Apply a light coat of engine oil to a new O-ring.

Install the new O-ring to the guide.

Install the dipstick guide with the 2 bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

Install the dipstick.

23. CONNECT COOLER COMPRESSOR ASSEMBLY

Connect the cooler compressor with the 2 stud bolts, 2 nuts and 2 bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов } for stud bolts
25 Н*м{ 255 кгс*см , 18 фунт-сила-футов } for nuts
25 Н*м{ 255 кгс*см , 18 фунт-сила-футов } for bolts

24. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY (for Bank 1)

Install a new gasket as shown in the illustration.

Install the exhaust manifold to the cylinder head with the new 8 nuts in the order shown in the illustration.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

25. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

Install the heat insulator with the 3 bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

Connect the sensor connector.

26. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS)

Установите зажим на чехол выходного отверстия рулевой колонки.

Совместите метки на промежуточном вале рулевого управления № 2 в сборе и рулевой колонке.

Вверните болт.
Момент затяжки:
35 Н*м{ 360 кгс*см , 26 фунт-сила-футов }

27. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)

Установите зажим на чехол выходного отверстия рулевой колонки.

Совместите метки на промежуточном вале рулевого управления № 2 в сборе и главном вале рулевого управления.

Вверните болт.
Момент затяжки:
35 Н*м{ 360 кгс*см , 26 фунт-сила-футов }

28. INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS)

Совместите метки на промежуточном вале рулевого управления № 2 в сборе и шлицевом хомуте рулевого вала в сборе.

Совместите метки на шлицевом хомуте рулевого вала в сборе и тяге рулевого управления.

Не затягивая, вверните болт (B).
ПРИМЕЧАНИЕ:
Не затягивайте болт.

Вверните болт (A) и затяните болт (B).
Момент затяжки:
35 Н*м{ 360 кгс*см , 26 фунт-сила-футов }

29. INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS)

Совместите метки на промежуточном вале рулевого управления № 2 в сборе и шлицевом хомуте рулевого вала в сборе.

Совместите метки на шлицевом хомуте рулевого вала в сборе и промежуточном вале рулевого управления в сборе.

Не затягивая, вверните болт (B).
ПРИМЕЧАНИЕ:
Не затягивайте болт.

Вверните болт (A) и затяните болт (B).
Момент затяжки:
35 Н*м{ 360 кгс*см , 26 фунт-сила-футов }

30. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

Установите левое усиление элемента передней подвески на автомобиль и закрепите его 4 болтами.
Момент затяжки:
50 Н*м{ 510 кгс*см , 37 фунт-сила-футов }

31. CONNECT FRONT STABILIZER BAR

Подсоедините штангу стабилизатора к задней скобе и закрепите ее 4 болтами.
Момент затяжки:
49 Н*м{ 500 кгс*см , 36 фунт-сила-футов }

32. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Install the front exhaust pipe (see page Нажмите здесь).

33. CONNECT ENGINE WIRE

Connect the engine wire with the 4 nuts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

Connect the clamp and install the 2 clamp brackets with the 2 bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

Connect the intake air control valve actuator connector.

Connect the No. 1 vacuum switching valve connector.

Connect the ground wire with the bolt.
Момент затяжки:
21 Н*м{ 214 кгс*см , 15 фунт-сила-футов }

for Engine Room RH Side:
1. Connect the 2 clamps and install the 3 clamp brackets with the 3 bolts.
  Момент затяжки:
  10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }
2. Connect the engine oil level sensor connector.
3. Connect the crankshaft position sensor connector.
4. Connect the starter connector and starter wire with the nut.
  Момент затяжки:
  10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }
5. Connect the generator connector and generator wire with the nut.
  Момент затяжки:
  12 Н*м{ 122 кгс*см , 9 фунт-сила-футов }
6. Connect the camshaft position sensor connector.
7. Connect the engine wire connector.
8. Connect the 2 camshaft timing control motor connectors. (for Bank 2)
9. Connect the 2 VVT sensor connectors.
10. Connect the 4 ignition coil connectors.
11. Connect the camshaft timing control valve connector.
12. Connect the wires with No. 1 engine room junction block with the 2 nuts.
  Момент затяжки:
  13 Н*м{ 133 кгс*см , 10 фунт-сила-футов }
13. Connect the 3 connectors with front controller with the clamp.

for Engine Room LH Side:
1. Install the clamp bracket with the bolt.
  Момент затяжки:
  10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }
2. Connect the 3 clamps and 3 ground wires with the 3 bolts.
  Момент затяжки:
  10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }
3. Attach the clamp and connect the cooler compressor connector.
4. Connect the 2 camshaft timing control motor connectors. (for Bank 1)
5. Connect the engine oil pressure sensor connector.
6. Connect the engine coolant temperature sensor connector.
7. Connect the clamp and install the 2 clamp brackets with the 2 bolts.
  Момент затяжки:
  10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }
8. Connect the No. 8 engine wire connector.
9. Connect the 2 VVT sensor connectors.
10. Connect the 4 ignition coil connectors.
11. Connect the camshaft timing control valve connector.
12. Connect the 3 ECT connectors and 4 ECM connectors.
13. Install the ECM box cover (upper).

34. INSTALL ENGINE ROOM ECU OUTLET DUCT

Install the outlet duct.

35. INSTALL SKID CONTROL ECU BRACKET

Установите кронштейн, закрепив его болтом и 2 гайками.
Момент затяжки:
8,5 Н*м{ 87 кгс*см , 75 фунт-сила-дюймов }

36. INSTALL SKID CONTROL ECU

Подсоедините 2 разъема (A) и нажмите рычаги блокировки вниз, чтобы зафиксировать разъемы.
ПРИМЕЧАНИЕ:
Удостоверьтесь, что рычаги блокировки надежно фиксируют разъемы.

Подсоедините разъем (В).

Установите ЭБУ и закрепите его 2 болтами (C) и гайкой (D).
Момент затяжки:
8,5 Н*м{ 87 кгс*см , 75 фунт-сила-дюймов }

Подсоедините короткозамыкатель имитатора хода педали тормоза (E) к кронштейну ЭБУ системы противоскольжения.

37. CONNECT NO. 2 RADIATOR HOSE

38. CONNECT NO. 1 RADIATOR HOSE

39. INSTALL V-RIBBED BELT

Install the V belt as shown in the illustration.
ПРИМЕЧАНИЕ:
Check that the drive belt is properly set to each pulley.
1. Rotate the tensioner pulley counterclockwise, and then remove the fix bar.

40. INSTALL RADIATOR RESERVOIR ASSEMBLY

Install the radiator reservoir with the 2 bolts.
Момент затяжки:
5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }

Connect the 2 reservoir hoses.
УКАЗАНИЕ:
The direction of the hose clamp is indicated in the illustration.

41. INSTALL AIR CLEANER ASSEMBLY LH

Install the air cleaner case with the 2 nuts and clip.
Момент затяжки:
5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }

Install the air cleaner element to the air cleaner case.

Install the air cleaner cap with the 2 clamps.

Connect the MAF meter connector.

42. INSTALL AIR CLEANER ASSEMBLY RH

Install the air cleaner case with the 2 nuts and clip.
Момент затяжки:
5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }

Install the air cleaner element to the air cleaner case.

Install the air cleaner cap with the 2 clamps.

Connect the MAF meter connector.

43. INSTALL INTAKE AIR CONNECTOR PIPE

Align the protrusion of the intake air resonator with the cutout of the bracket and insert the protrusion.

Install the intake air connector pipe with the 3 hose clamps.
Момент затяжки:
4.8 Н*м{ 48 кгс*см , 42 фунт-сила-дюймов } for intake air connector pipe and throttle body
3.8 Н*м{ 38 кгс*см , 34 фунт-сила-дюймов } for intake air connector pipe and intake air resonator
ПРИМЕЧАНИЕ:
Insert the protrusion of the intake air connector pipe into the hole of the hose clamp.
УКАЗАНИЕ:
1. The intake air connector pipe and throttle body can be tightened within the range of 4.0 N*m (41 kgf*cm. 35 in.*lbf) to 5.5 N*m (56 kgf*cm. 49 in.*lbf), and the intake air connector pipe and air cleaner assembly can be tightened within the range of 2.0 N*m (20 kgf*cm. 18 in.*lbf) to 5.5 N*m (56 kgf*cm. 49 in.*lbf).
2. When tightening the hose clamp, make sure the hose clamp's end is within the painted white line (width: 2 mm).

Connect the No. 1 ventilation hose and No. 2 ventilation hose to the intake air connector pipe.
ПРИМЕЧАНИЕ:
1. Position the claws of the clamps as shown in the illustration.
2. Install the clips so that they are within the hose's paint marks.

44. INSTALL NO. 1 AIR CLEANER INLET

Align the holes with the connection areas labeled A, and attach the No. 1 air cleaner inlet.

Install the No. 1 air cleaner inlet with the 2 bolts.
Момент затяжки:
5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }

45. INSTALL ENGINE UNDER COVER REAR LH

Установите левую заднюю защиту картера двигателя и закрепите ее 2 винтами.

46. INSTALL ENGINE UNDER COVER REAR RH

УКАЗАНИЕ:

Детали с правой стороны устанавливаются в той же последовательности, что и с левой стороны.

47. INSTALL BATTERY TRAY

Install the battery tray with the 3 bolts.
Момент затяжки:
5.4 Н*м{ 55 кгс*см , 71 фунт-сила-дюймов }

Install the battery and battery insulator.

48. INSTALL BATTERY CLAMP SUB-ASSEMBLY

Install the battery clamp and 2 clamp bolts with the nut.
Момент затяжки:
5.4 Н*м{ 55 кгс*см , 71 фунт-сила-дюймов }

49. ADD ENGINE OIL

Add fresh oil.

Standard engine oil:

Oil grade	Oil Viscosity (SAE)
API grade SL or SM multigrade engine oil	- 0W-20 - 5W-20 - 5W-30 - 10W-30 - 15W-40 - 20W-50 (0W-20 is best choice for fuel economy and good starting in cold weather.)

Standard capacity:

Item	Specified Condition
Drain and refill with oil filter change	8.6 liters (9.1 US qts, 7.6 Imp. qts)
Drain and refill without oil filter change	8.4 liters (8.9 US qts, 7.4 Imp. qts)
Dry fill	10.2 liters (10.8 US qts, 9.0 Imp. qts)

Install the oil filler cap.

Close the oil filler cap service hole cover.

50. ADD ENGINE COOLANT

ПРИМЕЧАНИЕ:

Before adding coolant, turn the A/C switch OFF.

Total capacity:: 11.8 liters (12.5 US qts, 10.4 Imp. qts)

Tighten the radiator drain cock plug and 2 cylinder block drain cock plugs.
Момент затяжки:
13 Н*м{ 133 кгс*см , 10 фунт-сила-футов } for cylinder block drain cock plug

Add TOYOTA Super Long Life Coolant (SLLC) into the radiator reservoir.
Capacity:
Approximately 5.0 liters (5.3 US qts, 4.4 Imp. qts)
УКАЗАНИЕ:
1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
2. Please contact any authorized Toyota dealer, or repairer or another duly qualified and equipped professional for further details.
3. The thermostat open timing can be confirmed by pressing the inlet radiator hose by hand, and checking when the coolant starts to flow inside the hose.

Further add coolant into the reservoir until it reaches the FULL line.

Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the coolant level.
If the coolant level is low, add coolant.

Using a 6 mm hexagon wrench, install the vent plug.
Момент затяжки:
1.5 Н*м{ 15 кгс*см , 13 фунт-сила-дюймов }

Bleed air from the cooling system.
ПРИМЕЧАНИЕ:
Before starting the engine to warm up the engine, turn the A/C switch OFF.
1. While idling the engine for approximately 10 minutes, make sure the coolant remains at the FULL line by adding coolant as necessary.
2. After idling the engine for 10 minutes, add coolant until it reaches the B line at the base of the reservoir's filler neck.
  Capacity:
  Approximately 2.5 to 3.5 liters (2.6 to 3.7 US qts, 2.2 to 3.1 Imp. qts)
  УКАЗАНИЕ:
  The B line is the lower edge of the inner wall of the filler neck.
3. Close the radiator reservoir cap, and run the engine at 1500 to 2000 rpm for 5 minutes.
  УКАЗАНИЕ:
  The thermostat open timing can be confirmed by pressing the No. 1 radiator hose by hand, and checking when the SLLC starts to flow inside the hose.
  ПРЕДОСТЕРЕЖЕНИЕ:
  When pressing the radiator hose:
  1. Wear protective gloves.
  2. Be careful as the radiator hose is hot.
  3. Keep your hands away from the radiator fan.

Stop the engine and wait until the coolant cools down to ambient temperature.
ПРЕДОСТЕРЕЖЕНИЕ:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot coolant and steam may be released and cause serious burns.

Check the coolant level.
If the coolant level is below the FULL line, add coolant until it reaches the FULL line.

51. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

52. PERFORM INITIALIZATION

Perform initialization (see page Нажмите здесь).
ПРИМЕЧАНИЕ:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

53. INSPECT FOR OIL LEAK

Inspect for engine oil leak (see page Нажмите здесь).

54. INSPECT FOR COOLANT LEAK

ПРИМЕЧАНИЕ:

Before each inspection, turn the A/C switch OFF.

ПРЕДОСТЕРЕЖЕНИЕ:

Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Fill the radiator with coolant and attach a radiator cap tester.

Warm up the engine.

Using the radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf/cm², 17 psi), and check that the pressure does not drop.
If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head.

55. INSPECT FOR EXHAUST GAS LEAK

If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.

56. CHECK ENGINE OIL LEVEL

Warm up the engine, stop the engine and wait 5 minutes. The oil level should be between the dipstick's low level mark and full level mark.
If low, check for leakage and add oil up to the full level mark.
ПРИМЕЧАНИЕ:
Do not fill engine oil above the full level mark.

57. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER

Install the suspension member protector with the 8 bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов }

58. INSTALL NO. 2 ENGINE UNDER COVER

Install the under cover with the 8 bolts.
Момент затяжки:
10 Н*м{ 102 кгс*см , 7 фунт-сила-футов } for Bolt A
Момент затяжки:
27 Н*м{ 275 кгс*см , 20 фунт-сила-футов } for Bolt B

59. INSTALL NO. 1 ENGINE UNDER COVER

Install the cover with the 7 clips and 13 screws.

60. INSTALL ENGINE ROOM SIDE COVER RH

Install the side cover with the 4 clips.

61. INSTALL ENGINE ROOM SIDE COVER LH

Install the side cover with the 4 clips.

62. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

Attach the 4 clips B.
ПРИМЕЧАНИЕ:
1. Make sure the clips are attached securely.
2. Attaching the clips forcefully or hitting the top of the clips may damage them.

Install the air cleaner inlet cover with the 5 clips A.

63. INSTALL V-BANK COVER SUB-ASSEMBLY

After sliding the cover from the vehicle front to the rear to attaching the 2 clips A, attach the 4 clips B and install the V bank cover.
ПРИМЕЧАНИЕ:
1. Make sure the clips are attached securely.
2. Attaching the clips forcefully or hitting the top of the clips may damage them.

64. INSTALL COWL TOP VENTILATOR LOUVER RH

Install the 6 clips and cowl top ventilator louver RH.
ПРИМЕЧАНИЕ:
If the cowl top ventilator louver RH is not properly installed, water may leak into the engine room and cause malfunctions. Therefore, make sure the cowl top ventilator louver RH is installed properly.

Inspection Area	Inspection Result
Upper surface	No scratches or deformation
Outer lip	No scratches or deformation
Inner lip	No scratches