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1. REMOVE V-BANK COVER SUB-ASSEMBLY


A148820E01

  1. While using both hands, lift the rear side of the cover upwards to detach the 4 clips B. Slide the cover towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover.

    ПРИМЕЧАНИЕ:
    The V-bank cover may be damaged if its front and rear are lifted at the same time.



2. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY


A148821E01

  1. Remove the 5 clips A.

  1. Lift up the air cleaner inlet cover to detach the 4 clips B, and remove the cover.



3. REMOVE NO. 1 AIR CLEANER INLET


A148822

  1. Remove the 2 bolts.



    A158332E01

  1. Hold the air cleaner inlet by the protrusions A and B, and detach the connections.

  1. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion C.

  1. Hold the air cleaner inlet by the protrusions D and E, and detach the connections.

  1. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion F.



4. REMOVE INTAKE AIR CONNECTOR PIPE


A148823

  1. Disconnect the No. 1 ventilation hose and No. 2 ventilation hose from the intake air connector pipe.

  1. Loosen the 3 hose clamps, and remove the intake air connector pipe.



5. REMOVE V-RIBBED BELT


    A149056

  1. Rotate the tensioner pulley counterclockwise to loosen the belt tension.

    УКАЗАНИЕ:
    The pulley bolt for the belt tensioner has a left-handed thread.




      A150822E01

    1. While turning the belt tensioner counterclockwise, align the holes. Insert a bar of φ5 mm (0.20 in.) into the holes to fix the belt tensioner in place.

  1. Remove the V belt.



6. REMOVE RESONATOR BRACKET SUB-ASSEMBLY


    A149499

  1. Remove the bolt and resonator bracket.



7. REMOVE CRANKSHAFT PULLEY


    A145598E01

  1. Using SST, loosen the crankshaft pulley set bolt.

    Специальный инструмент (SST):
    09213-54015   (90119-08216)
    09330-00021  



    A145599E01

  1. Using the pulley set bolt and SST, remove the crankshaft pulley.

    Специальный инструмент (SST):
    09950-50013   (09951-05010, 09952-05010, 09953-05010, 09954-05010)



8. REMOVE CRANKSHAFT TIMING GEAR KEY


    A145622

  1. Remove the crankshaft timing gear key from the crankshaft.



9. REMOVE TIMING CHAIN CASE OIL SEAL


    A145621

  1. Remove the oil seal with a screwdriver.

    УКАЗАНИЕ:
    Tape the screwdriver tip before use.

    ПРИМЕЧАНИЕ:
    Do not damage the surface of the oil seal press fit hole and crankshaft.



10. INSTALL TIMING CHAIN CASE OIL SEAL


    A148444E01

  1. Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

    Специальный инструмент (SST):
    09223-22010  
    09506-35010  

    ПРИМЕЧАНИЕ:
    1. Keep the lip free from foreign matter.
    2. Do not tap oil seal at an angle.



11. INSTALL CRANKSHAFT TIMING GEAR KEY


    A145622

  1. Install the crankshaft timing gear key.



12. INSTALL CRANKSHAFT PULLEY

  1. Align the pulley set key with the key groove of the pulley, and slide on the pulley.



    A145600E02

  1. Using SST, install the pulley bolt.

    Специальный инструмент (SST):
    09213-54015   (90119-08216)
    09330-00021  

    Момент затяжки: 
    300 Н*м{ 3059 кгс*см , 221 фунт-сила-футов }



13. INSTALL RESONATOR BRACKET SUB-ASSEMBLY


    A149499

  1. Install the resonator bracket with the bolt.

    Момент затяжки: 
    20 Н*м{ 204 кгс*см , 15 фунт-сила-футов }



14. INSTALL V-RIBBED BELT


    A149057E01

  1. Install the V belt as shown in the illustration.

    ПРИМЕЧАНИЕ:
    Check that the drive belt is properly set to each pulley.


    1. Rotate the tensioner pulley counterclockwise, and then remove the fix bar.



15. INSTALL INTAKE AIR CONNECTOR PIPE


A148828E01

  1. Align the protrusion of the intake air resonator with the cutout of the bracket and insert the protrusion.

  1. Install the intake air connector pipe with the 3 hose clamps.

    Момент затяжки: 
    4.8 Н*м{ 48 кгс*см , 42 фунт-сила-дюймов } for intake air connector pipe and throttle body
    3.8 Н*м{ 38 кгс*см , 34 фунт-сила-дюймов } for intake air connector pipe and intake air resonator

    ПРИМЕЧАНИЕ:
    Insert the protrusion of the intake air connector pipe into the hole of the hose clamp.

    УКАЗАНИЕ:
    1. The intake air connector pipe and throttle body can be tightened within the range of 4.0 N*m (41 kgf*cm. 35 in.*lbf) to 5.5 N*m (56 kgf*cm. 49 in.*lbf), and the intake air connector pipe and air cleaner assembly can be tightened within the range of 2.0 N*m (20 kgf*cm. 18 in.*lbf) to 5.5 N*m (56 kgf*cm. 49 in.*lbf).
    2. When tightening the hose clamp, make sure the hose clamp's end is within the painted white line (width: 2 mm).



    A148829E01

  1. Connect the No. 1 ventilation hose and No. 2 ventilation hose to the intake air connector pipe.

    ПРИМЕЧАНИЕ:
    1. Position the claws of the clamps as shown in the illustration.
    2. Install the clips so that they are within the hose's paint marks.



16. INSTALL NO. 1 AIR CLEANER INLET


A158334E01

  1. Align the holes with the connection areas labeled A, and attach the No. 1 air cleaner inlet.



    A148822

  1. Install the No. 1 air cleaner inlet with the 2 bolts.

    Момент затяжки: 
    5.0 Н*м{ 51 кгс*см , 44 фунт-сила-дюймов }



17. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY


A148821E01

  1. Attach the 4 clips B.

    ПРИМЕЧАНИЕ:
    1. Make sure the clips are attached securely.
    2. Attaching the clips forcefully or hitting the top of the clips may damage them.

  1. Install the air cleaner inlet cover with the 5 clips A.



18. INSTALL V-BANK COVER SUB-ASSEMBLY


A148820E01

  1. After sliding the cover from the vehicle front to the rear to attaching the 2 clips A, attach the 4 clips B and install the V bank cover.

    ПРИМЕЧАНИЕ:
    1. Make sure the clips are attached securely.
    2. Attaching the clips forcefully or hitting the top of the clips may damage them.