Last Modified: 4-30-2014 6.6 A Doc ID: RM0000017XF002X
Model Year: 2006 Model: LX470 Prod Date Range: [05/2005 -           ]
Title: 2UZ-FE EMISSION CONTROL: AIR PUMP: REMOVAL; 2006 MY LX470 [05/2005 -        ]

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE 2006 MY LX470 [05/2005 -        ]; 2UZ-FE FUEL: FUEL INJECTOR: REMOVAL+

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. DRAIN ENGINE COOLANT 2006 MY LX470 [05/2005 -        ]; 2UZ-FE COOLING: COOLANT: REPLACEMENT+

4. REMOVE V-BANK COVER SUB-ASSEMBLY 2006 MY LX470 [05/2005 -        ]; 2UZ-FE ENGINE CONTROL SYSTEM: CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY: REMOVAL+

5. DISCONNECT FUEL RETURN HOSE 2006 MY LX470 [05/2005 -        ]; 2UZ-FE FUEL: FUEL INJECTOR: REMOVAL+

6. DISCONNECT FUEL MAIN HOSE 2006 MY LX470 [05/2005 -        ]; 2UZ-FE FUEL: FUEL INJECTOR: REMOVAL+

7. REMOVE INTAKE AIR CONNECTOR PIPE 2006 MY LX470 [05/2005 -        ]; 2UZ-FE ENGINE CONTROL SYSTEM: CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY: REMOVAL+

8. REMOVE INTAKE MANIFOLD ASSEMBLY 2006 MY LX470 [05/2005 -        ]; 2UZ-FE INTAKE: VACUUM SWITCHING VALVE: REMOVAL+

9. REMOVE VACUUM CONTROL VALVE SET (for Air Injection System)

(a) Remove the 2 bolts and valve set from the intake manifold.

(b) Remove the 2 vacuum hoses from the valve set.

10. REMOVE AIR PUMP ASSEMBLY

(a) Disconnect the No. 2 air hose from the air switching valve.

(b) Disconnect the air switching valve connector.

(c) Disconnect the pressure sensor connector for the air injection system.

(d) Remove the 4 bolts and air pump.

11. REMOVE NO. 2 AIR SWITCHING VALVE

(a) Remove the 4 nuts and 2 gaskets, and disconnect the 2 No. 3 air tubes from the exhaust manifolds.

(b) Remove the 4 bolts, 2 gaskets and the 2 No. 3 air tubes from the 2 No. 2 air switching valves.

(c) Remove the 4 bolts, 2 gaskets and the 2 No. 2 air switching valves from the rear water by-pass joint.

(d) Remove the 2 vacuum hoses from the No. 2 air switching valves.

12. REMOVE AIR INJECTION CONTROL DRIVER

(a) Disconnect the 2 connectors from the air injection control driver.

(b) Remove the 2 bolts and air injection control driver from the vehicle body.