Last Modified: 4-30-2014 6.6 A Doc ID: RM000001890001X
Model Year: 2006 Model: LX470 Prod Date Range: [05/2005 -           ]
Title: 2UZ-FE CHARGING: GENERATOR: DISASSEMBLY; 2006 MY LX470 [05/2005 -        ]

DISASSEMBLY

1. REMOVE GENERATOR REAR END COVER

(a) Remove the 3 nuts and end cover.

(b) Remove the terminal insulator.

2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder.

3. REMOVE GENERATOR PULLEY

(a) Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.

SST: 09820-63011

Torque:

39 N·m {400 kgf·cm, 29ft·lbf}

(b) Check that SST (A) is secured to the rotor shaft.

(c) Mount SST (C) in a vise.

(d) Insert SST (B) into SST (C), and attach the pulley nut to SST (C).

(e) To loosen the pulley nut, turn SST (A) in the direction shown in the illustration.

NOTICE:

To prevent damage to the rotor shaft, do not loosen the pulley nut more than one half of a turn.

(f) Remove the generator from SST (C).

(g) Turn SST (B), and remove SST (A and B).

(h) Remove the pulley nut and pulley.

4. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the coil assembly.

SST: 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

(c) Remove the generator washer.

5. REMOVE GENERATOR ROTOR ASSEMBLY