Last Modified: 4-30-2014 6.6 A Doc ID: RM000001891001X
Model Year: 2006 Model: LX470 Prod Date Range: [05/2005 -           ]
Title: 2UZ-FE CHARGING: GENERATOR: REASSEMBLY; 2006 MY LX470 [05/2005 -        ]

REASSEMBLY

1. INSTALL GENERATOR ROTOR ASSEMBLY

(a) Place the drive end frame on the pulley.

(b) Install the rotor to the drive end frame.

2. INSTALL GENERATOR COIL ASSEMBLY

(a) Place the generator washer on the rotor.

(b) Using SST and a press, slowly press in the coil assembly.

SST: 09285-76010

(c) Install the 4 bolts.

Torque:

5.8 N·m {59 kgf·cm, 51in·lbf}

3. INSTALL GENERATOR PULLEY

(a) Install the pulley to the rotor shaft by tightening the pulley nut by hand.

(b) Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.

SST: 09820-63011

Torque:

39 N·m {400 kgf·cm, 29ft·lbf}

(c) Check that SST (A) is secured to the pulley shaft.

(d) Mount SST (C) in a vise.

(e) Insert SST (B) into SST (C), and attach the pulley nut to SST (C).

(f) To torque the pulley nut, turn SST (A) in the direction shown in the illustration.

Torque:

111 N·m {1,125 kgf·cm, 81ft·lbf}

(g) Remove the generator from SST (C).

(h) Turn SST (B), and remove SST (A and B).

4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

(a) While pushing the 2 brushes toward the inside of the brush holder, insert a pin (φ1.0 mm (0.039 in.)) into the brush holder hole.

(b) Install the generator brush holder with the 2 screws.

Torque:

1.8 N·m {18 kgf·cm, 16in·lbf}

(c) Pull out the pin from the generator brush holder.

5. INSTALL GENERATOR REAR END COVER

(a) Install the terminal insulator to the generator rectifier end frame.

NOTICE:

Pay attention the mounting orientation of the terminal insulator.

(b) Install the end cover with the 3 nuts.

Torque:

4.6 N·m {47 kgf·cm, 41in·lbf}