Last Modified: 4-30-2014 6.6 A Doc ID: RM0000018DG001X
Model Year: 2006 Model: LX470 Prod Date Range: [05/2005 -           ]
Title: BRAKE: BRAKE PEDAL: INSTALLATION; 2006 MY LX470 [05/2005 -        ]

INSTALLATION

1. REASSEMBLE BRAKE PEDAL

(a) Install the pedal pad.

(b) Install the stop light switch cushion.

(c) Temporarily install the stop light switch to the pedal bracket.

(d) Install the return spring with cushion and pedal pad.

HINT:

Apply MP grease to the parts indicates by arrow 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE PEDAL: COMPONENTS .

2. INSTALL BRAKE PEDAL

(a) Install the brake pedal and temporarily tighten the 2 bolts.

3. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY

(a) Install the hydraulic brake booster 2006 MY LX470 [05/2005 -        ]; BRAKE: HYDRAULIC BRAKE BOOSTER: INSTALLATION .

4. TIGHTEN BRAKE PEDAL BRACKET BOLT

(a) Tighten the 2 bolts.

Torque:

20 N·m {200 kgf·cm, 14ft·lbf}

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

6. PERFORM INITIALIZATION

(a) Perform initialization 2006 MY LX470 [05/2005 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION .

NOTICE:

Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

7. FILL RESERVOIR WITH BRAKE FLUID 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

8. BLEED AIR FROM HYDRAULIC BRAKE BOOSTER

(a) Procedures when using intelligent tester 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+ .

(b) Procedures when using ABS actuator checker 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+ .

9. BLEED AIR FROM BRAKE LINE 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

10. CHECK BRAKE FLUID LEVEL IN RESERVOIR 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

11. CHECK FOR BRAKE FLUID LEAKAGE 2006 MY LX470 [05/2005 -        ]; BRAKE: HYDRAULIC BRAKE BOOSTER: INSTALLATION+

12. CHECK BRAKE PEDAL HEIGHT 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE PEDAL: ON-VEHICLE INSPECTION+

13. ADJUST BRAKE PEDAL HEIGHT 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE PEDAL: ON-VEHICLE INSPECTION+

14. CHECK BRAKE PEDAL FREE PLAY 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE PEDAL: ON-VEHICLE INSPECTION+

15. CHECK BRAKE PEDAL RESERVE DISTANCE 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE PEDAL: ON-VEHICLE INSPECTION+