Last Modified: 4-30-2014 6.6 A Doc ID: RM0000018Y9001X
Model Year: 2006 Model: LX470 Prod Date Range: [05/2005 -           ]
Title: 2UZ-FE FUEL: FUEL TANK: INSTALLATION; 2006 MY LX470 [05/2005 -        ]

INSTALLATION

1. INSTALL FUEL HOSE

2. INSTALL FUEL INLET HOSE

3. INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY 2006 MY LX470 [05/2005 -        ]; 2UZ-FE FUEL: FUEL PUMP: INSTALLATION+

4. INSTALL FUEL TANK ASSEMBLY

(a) Set up the fuel tank on the transmission jack.

(b) Operate the transmission jack so that the fuel pump and sender gauge connector and 2 clamps can be installed. Then raise the mission jack again to install the fuel tank.

(c) Install the 2 fuel tank bands with the 2 bolts.

Torque:

40 N·m {408 kgf·cm, 30 ft·lbf}

(d) Connect the fuel main tube, return tube and fuel hose.

(1) Check that there is no damage or contamination in the connected part of the pipe.

(2) Align the axis of the connector with the axis of the pipe. Push the pipe into the connector until the connector makes a "click" sound. If the connection is tight, apply a little amount of fresh engine oil on the tip of the pipe.

(3) After having finished the connection, try to pull apart the pipe and the connector and confirm that they are securely connected.

(4) w/ Fuel hose connector cover type:

Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

(e) Connect the fuel inlet hose to the fuel inlet pipe.

(f) Tighten the bolt of the clamp.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

5. CONNECT PARKING BRAKE CABLE

(a) Install the bracket to the body with the bolt.

Torque:

15 N·m {153 kgf·cm, 11 ft·lbf}

(b) Install the bracket to the fuel tank band with the bolt.

Torque:

15 N·m {153 kgf·cm, 11 ft·lbf}

6. CONNECT VENT LINE TUBE

(a) Connect the vent line tube to the fuel tank.

7. CHECK FOR FUEL LEAKS 2006 MY LX470 [05/2005 -        ]; 2UZ-FE FUEL: FUEL SYSTEM: ON-VEHICLE INSPECTION+

8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

9. PERFORM INITIALIZATION

(a) Perform initialization 2006 MY LX470 [05/2005 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION .

NOTICE:

Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.