Last Modified: 4-30-2014 6.6 A Doc ID: RM00000195S002X
Model Year: 2006 Model: LX470 Prod Date Range: [05/2005 -           ]
Title: WINDSHIELD / WINDOWGLASS: BACK DOOR GLASS: INSTALLATION; 2006 MY LX470 [05/2005 -        ]

INSTALLATION

1. INSTALL CLIP AND SPACER

(a) Remove the damaged clips and spacers.

(b) Cut off the old adhesive around the clips and spacers installation area.

NOTICE:

Be careful not to damage the back door glass.

(c) Clean the installation area.

(d) Attach new clips and spacers to the glass, as shown in the illustration.

Standard measurement:

Area

Measurement

a

24.3 mm (0.957 in.)

b

18.6 mm (0.732 in.)

c

33.1 mm (1.303 in.)

d

52.8 mm (2.079 in.)

e

14.4 mm (0.567 in.)

f

18 mm (0.71 in.)

g

156.6 mm (6.165 in.)

h

176.8 mm (6.961 in.)

2. INSTALL BACK WINDOW OUTSIDE MOULDING

(a) Install a new back window moulding as shown in the illustration.

NOTICE:

Do not touch the glass face after cleaning it.

3. INSTALL BACK DOOR GLASS

(a) Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Do not apply primer to the adhesive.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(b) Using a brush or sponge, apply Primer G to the contact surface of the glass.

HINT:

If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(c) Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield, Glass Adhesive or Equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:

Temperature

Usage Time Frame

35°C (95°F)

15 minutes

20°C (68°F)

1 hour 40 minutes

5°C (41°F)

8 hours

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the glass as shown in the illustration.

Standard measurement:

Area

Measurement

a

8.0 mm (0.315 in.)

b

12.0 mm (0.472 in.)

(d) Install the glass to the vehicle body.

(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

(2) Lightly press the front surface of the glass to ensure that it is securely fit to the vehicle body.

NOTICE:

  • Check that the spacers are attached to the vehicle body correctly.
  • Check that the vehicle body and glass have a small gap between them.

(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:

Do not drive the vehicle for the amount of time written in the table below.

Minimum time:

Temperature

Minimum time prior to driving vehicle

35°C (95°F)

1 hour 30 minutes

20°C (68°F)

5 hours

5°C (41°F)

24 hours

4. INSTALL REAR WIPER ARM

5. INSTALL BACK DOOR GARNISH

6. INSTALL BACK DOOR GARNISH CENTER

7. INSTALL BACK DOOR INSIDE HANDLE BEZEL

8. INSTALL ASSIST GRIP

9. INSTALL ASSIST GRIP PLUG

10. CHECK FOR LEAKS AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

12. PERFORM INITIALIZATION

(a) Perform initialization 2006 MY LX470 [05/2005 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION .

NOTICE:

Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.