Last Modified: 4-30-2014 6.6 A Doc ID: RM0000019ZA001X
Model Year: 2006 Model: LX470 Prod Date Range: [05/2005 -           ]
Title: BRAKE: HYDRAULIC BRAKE BOOSTER: INSTALLATION; 2006 MY LX470 [05/2005 -        ]

INSTALLATION

1. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY

(a) Install a new gasket and the booster with the 4 nuts.

Torque:

15 N·m {155 kgf·cm, 11ft·lbf}

(b) Install the clevis pin with the clip.

(c) Using SST, connect the 4 brake lines.

SST: 09023-00101

Torque:

15 N·m {155 kgf·cm, 11ft·lbf} without SST

14 N·m {143 kgf·cm, 10ft·lbf} with SST

HINT:

Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

(d) Connect the 5 connectors.

2. INSTALL CHARCOAL CANISTER SUB-ASSEMBLY

3. INSTALL SKID CONTROL ECU ASSEMBLY

(a) Install the skid control ECU with the 2 nuts.

Torque:

5.0 N·m {51 kgf·cm, 44in·lbf}

4. INSTALL NO. 2 HEATER TO REGISTER DUCT 2006 MY LX470 [05/2005 -        ]; INSTRUMENT PANEL: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+

5. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER LH 2006 MY LX470 [05/2005 -        ]; INSTRUMENT PANEL: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+

6. INSTALL NO. 1 INSTRUMENT PANEL LOWER PANEL 2006 MY LX470 [05/2005 -        ]; INSTRUMENT PANEL: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+

7. INSTALL COWL SIDE TRIM BOARD LH

8. INSTALL FRONT DOOR SCUFF PLATE LH

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

10. FILL RESERVOIR WITH BRAKE FLUID 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

11. BLEED AIR FROM HYDRAULIC BRAKE BOOSTER

(a) Procedures when using intelligent tester 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+ .

(b) Procedures when using ABS actuator checker 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+ .

12. BLEED AIR FROM BRAKE LINE 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

13. CHECK BRAKE FLUID LEVEL IN RESERVOIR 2006 MY LX470 [05/2005 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

14. CHECK FOR BRAKE FLUID LEAKAGE

(a) Check for brake fluid leakage.

15. CHECK HYDRAULIC BRAKE BOOSTER ASSEMBLY

(a) Check the hydraulic brake booster 2006 MY LX470 [05/2005 -        ]; BRAKE: HYDRAULIC BRAKE BOOSTER: ON-VEHICLE INSPECTION .

16. PERFORM INITIALIZATION

(a) Perform initialization 2006 MY LX470 [05/2005 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION .

NOTICE:

Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.