INSTALLATION

1. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY

2. INSTALL OIL PRESSURE SWITCH

3. INSTALL IGNITION COIL

4. INSTALL KNOCK SENSOR

5. INSTALL CRANKSHAFT POSITION SENSOR

6. INSTALL VVT SENSOR (for Bank 1)

7. INSTALL VVT SENSOR (for Bank 2)

8. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1)

9. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2)

10. INSTALL STARTER ASSEMBLY

11. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

12. INSTALL REAR WATER BY-PASS JOINT

13. INSTALL FRONT WATER BY-PASS JOINT

14. INSTALL WATER INLET HOUSING

15. INSTALL OIL COOLER PIPE

16. INSTALL NO. 2 ENGINE HANGER

17. INSTALL NO. 1 ENGINE HANGER

18. INSTALL GENERATOR ASSEMBLY

19. INSTALL INTAKE MANIFOLD ASSEMBLY

20. INSTALL FRONT ENGINE MOUNTING BRACKET LH

(a) Install the mounting bracket with the 4 bolts.

Torque:

36 N·m {367 kgf·cm, 27ft·lbf}

HINT:

The LH mounting bracket is marked with an "L".

21. INSTALL FRONT ENGINE MOUNTING BRACKET RH

(a) Install the mounting bracket with the 4 bolts.

Torque:

36 N·m {367 kgf·cm, 27ft·lbf}

HINT:

The RH mounting bracket is marked with an "R".

22. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

23. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

24. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

25. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

26. INSTALL OIL DIPSTICK GUIDE

27. REMOVE ENGINE STAND

28. INSTALL DRIVE PLATE SUB-ASSEMBLY

HINT:

If any one of the mounting bolts is broken or deformed, replace it.

(a) Apply adhesive to 2 or 3 threads of the mounting bolt end. Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(b) Install the front spacer, drive plate and rear spacer on the crankshaft.

(c) Install and uniformly tighten the 8 mounting bolts in several passes, in the sequence shown in the illustration.

Torque:

49 N·m {500 kgf·cm, 36ft·lbf}

If any of the mounting bolts cannot meet the torque specification, replace the mounting bolt.

(d) Mark the mounting bolts with paint.

(e) Tighten the mounting bolts another 90° in the same sequence shown in the step above.

(f) Check that the painted mark is now at a 90° angle.

29. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

(a) Install the automatic transmission to the engine with the 10 bolts. Torque: 37 N·m {377 kgf·cm, 27ft·lbf}for 14 mm head 72 N·m {734 kgf·cm, 53ft·lbf}for 17 mm head

(b) Install the 6 torque converter clutch mounting bolts. Torque: 48 N·m {489 kgf·cm, 35ft·lbf} HINT: First install the black colored bolt, then install the other bolts.

30. INSTALL FLYWHEEL HOUSING UNDER COVER

(a) Install the under cover with the bolt. Torque: 18 N·m {184 kgf·cm, 13ft·lbf}

31. INSTALL ENGINE AND TRANSMISSION ASSEMBLY

(a) Attach the engine chain hoist to the engine hangers.

(b) Slowly lower the engine and the transmission assembly into the engine compartment.

(c) Attach the engine mounting brackets to the frame brackets.

(d) Keep the engine level with a jack.

(e) Install the frame crossmember with the 8 bolts and 4 nuts. Torque: 50 N·m {510 kgf·cm, 37ft·lbf}for bolts 74 N·m {755 kgf·cm, 55ft·lbf}for nuts

(f) Install the transfer case protector with the 3 bolts.

(g) Install the 2 nuts and the 4 bolts holding the engine mounting brackets to the frame brackets. Torque: 30 N·m {306 kgf·cm, 22ft·lbf}

(h) Remove the engine chain hoist.

32. INSTALL REAR PROPELLER SHAFT

33. INSTALL FRONT PROPELLER SHAFT

34. INSTALL VANE PUMP

35. INSTALL COMPRESSOR ASSEMBLY

36. INSTALL FRONT EXHAUST PIPE ASSEMBLY LH

37. INSTALL FRONT EXHAUST PIPE ASSEMBLY RH

38. INSTALL HEATER HOSE

39. INSTALL NO. 2 FUEL HOSE

40. INSTALL NO. 1 FUEL HOSE

41. CONNECT ENGINE WIRE

(a) Connect the generator wire.

(b) Connect the generator connector.

(c) Connect the hose clamp for the PS air hose.

(d) Connect the engine wire clamp to the bracket on the cowl panel.

(e) Connect the engine wire grommet to the cowl panel.

(f) Connect the ground strap connector.

(g) Connect the clamp on negative (-) battery cable to the relay box.

(h) Connect the negative (-) battery cable to the right fender apron.

(i) Connect the positive (+) battery terminal cable.

(j) Connect the 3 ECM connectors.

42. INSTALL DRIVE BELT

43. INSTALL RADIATOR ASSEMBLY

44. INSTALL FAN SHROUD

45. INSTALL NO. 1 OIL COOLER OUTLET TUBE

46. INSTALL NO. 1 OIL COOLER INLET TUBE

47. INSTALL RADIATOR HOSE OUTLET

48. INSTALL RADIATOR HOSE INLET

49. INSTALL AIR CLEANER ASSEMBLY

(a) Install the air cleaner assembly with the 3 bolts.

Torque:

5.0 N·m {51 kgf·cm, 44in·lbf}

(b) Connect the MAF meter connector and clamp to the air cleaner.

50. INSTALL INTAKE AIR CONNECTOR PIPE

51. ADD AUTOMATIC TRANSMISSION FLUID

Add automatic transmission fluid .

52. ADD ENGINE COOLANT

53. ADD ENGINE OIL

54. INSTALL REAR ENGINE UNDER COVER

55. INSTALL NO. 1 ENGINE UNDER COVER

56. INSTALL V-BANK COVER

57. INSTALL HOOD SUB-ASSEMBLY

(a) Install the hood with the 4 bolts.

Torque:

13 N·m {133 kgf·cm, 10ft·lbf}

(b) Connect the hood damper.

Torque:

18 N·m {184 kgf·cm, 13ft·lbf}

(c) Connect the windshield washer hose.

58. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

59. CHECK FOR FUEL LEAKS

60. PERFORM INITIALIZATION

(a) Perform initialization .

NOTICE:

Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

61. CHECK IGNITION TIMING

62. CHECK ENGINE IDLE SPEED

63. CHECK CO/HC

64. CHECK FOR ENGINE OIL LEAKS

65. CHECK FOR ENGINE COOLANT LEAKS

66. CHECK ENGINE OIL LEVEL

67. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL