REASSEMBLY

1. INSTALL STARTER CLUTCH SUB-ASSEMBLY

(a) Apply grease to the steel ball, return spring, clutch rollers and starter idler pinions.

(b) Install the steel ball.

(c) Install a new O-ring to the starter housing.

(d) Insert the return spring into the magnet starter switch hole.

(e) Install the starter clutch, idler gear, retainer and clutch roller.

(f) Install the starter housing to the magnet switch with the 2 screws. Torque: 9.3 N·m {95 kgf·cm, 82in·lbf}

2. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature to the starter yoke.

3. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Align the claw of the brush holder with the claw groove of the starter yoke.

(b) Place the brush holder on the starter yoke.

(c) Install the 2 starter yoke brushes to the brush holder.

(1) Using a screwdriver, pull back the spring.

(2) Install the brush to the brush holder.

NOTICE:

Check that the positive (+) lead wires are not grounded.

(d) Install a new O-ring to the groove of the starter yoke.

(e) Install the end cover with 2 new O-rings and the 2 screws. Torque: 3.8 N·m {39 kgf·cm, 34in·lbf}

4. INSTALL STARTER YOKE ASSEMBLY

(a) Install a new O-ring to the groove of the starter yoke.

(b) Align the protrusion of the starter yoke with the groove of the magnetic switch.

(c) Install the starter yoke with the 2 through bolts. Torque: 9.3 N·m {95 kgf·cm, 82in·lbf}

(d) Connect the lead wire to terminal C with the nut.

Torque:

5.9 N·m {60 kgf·cm, 52in·lbf}