REASSEMBLY

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

1. INSTALL BALL BEARING

(a) Using SST and a press, press in the ball bearing to the front extension housing.

SST: 09316-60011

09316-00011

09316-00031

(b) Select a snap ring that will allow the minimum axial play. Standard snap ring thickness: Mark Thickness mm (in.) A 1.70 (0.0669) B 1.80 (0.0709)

(c) Using a screwdriver, install a new snap ring.

2. INSTALL OIL SEAL (a) Apply MP grease to the lip of a new oil seal. (b) Using SST and a hammer, tap in the oil seal to the front extension housing. SST: 09316-60011 09316-00011 09316-00061

3. INSTALL DUST DEFLECTOR

(a) Using a plastic-faced hammer, install a new dust deflector to the front extension housing.

(b) Using SST and a press, press in a new dust deflector to the front output shaft. SST: 09316-20011 SST: 09316-60011 09316-00011

4. INSTALL FRONT OUTPUT SHAFT AND DRIVE CLUTCH HUB

(a) Using SST and a press, press in the output shaft and drive clutch hub.

SST: 09316-20011

SST: 09316-60011

09316-00011

09316-00041

09316-00071

(b) Select a snap ring that will allow the minimum axial play. Standard snap ring thickness: Mark Thickness mm (in.) Mark Thickness mm (in.) A 1.80 (0.0709) D 2.10 (0.0827) B 1.90 (0.0748) E 2.20 (0.0866) C 2.00 (0.0787) - -

(c) Using a snap ring expander, install a new snap ring.