Last Modified: 7-3-2017 6.8:8.0.40 Doc ID: RM0000018DM005X
Model Year Start: 2007 Model: LX470 Prod Date Range: [08/2006 -           ]
Title: BRAKE: REAR BRAKE: INSTALLATION; 2007 MY LX470 [08/2006 -        ]

INSTALLATION

HINT:

  • Use the same procedures for the LH side and RH side.
  • The procedures listed below are for the LH side.

1. INSTALL REAR DISC BRAKE CYLINDER MOUNTING

(a) Install the cylinder mounting with the 2 bolts and 2 washers.

Torque:

103 N·m {1,050 kgf·cm, 76ft·lbf}

2. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

(a) Install the 4 plates to the mounting.

3. INSTALL ANTI SQUEAL SHIM

(a) Apply disc brake grease to the both side of each inner shim.

(b) Install the inner and outer shims to each pad.

NOTICE:

  • When replacing worn pad, the shims must be replaced together with the pads.
  • Install the shims in the correct positions and direction.

4. INSTALL REAR DISC BRAKE PAD

(a) Install the 2 disc brake pads to the mounting.

NOTICE:

There should be no oil or grease on the friction surface of the pads and disc.

5. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

(a) Press in the piston with a hammer handle or an equivalent.

HINT:

  • Always change the pads on one wheel at a time as there is a possibility of the opposite piston flying out.
  • If the piston is difficult to push in, loosen the bleeder plug and push in the piston while letting some brake fluid escape.

(b) Hold the sliding pin and install the cylinder with the 2 bolts.

Torque:

26 N·m {270 kgf·cm, 20ft·lbf}

6. CONNECT REAR FLEXIBLE HOSE

(a) Connect the flexible hose with 2 new gaskets and the union bolt.

Torque:

30 N·m {310 kgf·cm, 22ft·lbf}

HINT:

Install the flexible hose lock securely in the lock hole in the cylinder.

7. FILL RESERVOIR WITH BRAKE FLUID 2007 MY LX470 [08/2006 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

8. BLEED AIR FROM HYDRAULIC BRAKE BOOSTER

(a) Procedures when using intelligent tester 2007 MY LX470 [08/2006 -        ]; BRAKE: BRAKE FLUID: BLEEDING+ .

(b) Procedures when using ABS actuator checker 2007 MY LX470 [08/2006 -        ]; BRAKE: BRAKE FLUID: BLEEDING+ .

9. BLEED AIR FROM BRAKE LINE 2007 MY LX470 [08/2006 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

10. CHECK BRAKE FLUID LEVEL IN RESERVOIR 2007 MY LX470 [08/2006 -        ]; BRAKE: BRAKE FLUID: BLEEDING+

11. CHECK FOR BRAKE FLUID LEAKAGE 2007 MY LX470 [08/2006 -        ]; BRAKE: HYDRAULIC BRAKE BOOSTER: INSTALLATION+