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Last Modified: 7-3-2017 |
6.8:8.0.40 |
Doc ID: RM0000018ZB00AX |
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Model Year Start: 2007 |
Model: LX470 |
Prod Date Range: [08/2006 -
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Title:
A750F AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION; 2007 MY LX470 [08/2006 - ]
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INSTALLATION
1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY
(a)
Inspect the torque converter clutch assembly
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2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Install the torque converter clutch to the automatic transmission.
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(b) Using a vernier caliper and straightedge, measure the dimension A between the transmission and the end surface of the drive plate.
Standard dimension:
A = 22.28 mm (0.8772 in.)
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(c) Using a vernier caliper and a straightedge, measure the distance from the installed surface of the transmission housing to the installed surface of the torque converter clutch.
Correct distance:
More than 17.1 mm (0.673 in.)
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3. INSTALL TRANSFER ASSEMBLY
(a)
Install the transfer assembly
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4. INSTALL WIRE HARNESS AND HOSE
(a) Connect the 5 hoses and install the wire harness and hose.
(b) Install the 6 connector clamps.
(c) Connect the 5 connectors.
(d) Attach the lock and connect the connector.
(e) Install the 4 bolts.
Torque:
8.0 N·m {82 kgf·cm, 71in·lbf}
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5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the transmission unit with the 10 bolts.
Torque:
71 N·m {724 kgf·cm, 52ft·lbf} for bolt A
37 N·m {377 kgf·cm, 27ft·lbf} for bolt B
(b) Install the transmission wire clamp bolt.
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6. INSTALL ENGINE MOUNTING INSULATOR REAR
(a) Install the mounting insulator with the 4 bolts.
Torque:
59 N·m {600 kgf·cm, 43ft·lbf}
HINT:
Install the insulator rear with the inscribing mark facing backward.
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7. INSTALL CROSSMEMBER AND TRANSFER CASE PROTECTOR
(a) Install the crossmember with the 8 bolts and 2 nuts.
Torque:
50 N·m {510 kgf·cm, 37ft·lbf} for bolt
74 N·m {750 kgf·cm, 54ft·lbf} for nut
(b) Install the transfer case protector with the 3 bolts.
Torque:
29 N·m {296 kgf·cm, 21ft·lbf}
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8. CONNECT GROUND CABLE
(a) Install the ground cable with the bolt.
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9. CONNECT OIL COOLER TUBE
(a) Loosely install the tip of the oil cooler tubes to the automatic transmission by hand.
(b) Install the clamp with the bolt.
Torque:
12 N·m {122 kgf·cm, 9ft·lbf}
(c) Using SST, tighten the tubes.
SST: 09023-12701
Torque:
34 N·m {346 kgf·cm, 25ft·lbf} for use without SST
31 N·m {316 kgf·cm, 23ft·lbf} for use with SST
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10. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch setting bolts.
Torque:
48 N·m {490 kgf·cm, 35ft·lbf}
HINT:
First install the green colored bolt.
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(b) Install the hole plug with the bolt.
Torque:
18 N·m {185 kgf·cm, 13ft·lbf}
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11. CONNECT WIRE HARNESS
(a) Connect the transmission wire and install the 3 clamps to the transmission unit.
(b) Connect the 3 connectors.
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12. CONNECT FLOOR SHIFT TRANSMISSION CONTROL ROD
(a) Connect the shift control rod and install the pin and clip.
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13. CONNECT TRANSFER SHIFT LEVER
(a) Connect the transfer shift lever rod assembly with the nut.
Torque:
12 N·m {122 kgf·cm, 9ft·lbf}
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14.
INSTALL REAR PROPELLER SHAFT ASSEMBLY
15.
INSTALL FRONT PROPELLER SHAFT ASSEMBLY
16. INSTALL FRONT EXHAUST PIPE
(a)
Install the front exhaust pipe RH
and LH
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17. INSTALL TRANSFER SHIFT LEVER BOOT
(a) Install the transfer shift lever boot with the 4 bolts.
Torque:
5.4 N·m {55 kgf·cm, 48in·lbf}
(b)
Install the upper console panel
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(c) Install the transfer shift lever knob.
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18. INSTALL DRIVE BELT, FAN AND FLUID COUPLING ASSEMBLY, FAN SHROUD AND RADIATOR RESERVOIR
(a)
Install the drive belt, fan and fluid coupling assembly, fan shroud and radiator reservoir
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19. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
21. PERFORM INITIALIZATION
(a)
Perform initialization
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NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
22. CHECK FOR EXHAUST GAS LEAKS
23. INSPECT AUTOMATIC TRANSMISSION FLUID
(a)
Inspect automatic transmission fluid
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24. INSTALL ENGINE UNDER COVER
Torque:
28 N·m {286 kgf·cm, 21ft·lbf}
(a) Install the No. 1 and No. 2 under covers.
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