WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION; 2007 MY LX470 [08/2006

Last Modified: 7-3-2017	6.8:8.0.40	Doc ID: RM00000195V005X
Model Year Start: 2007	Model: LX470	Prod Date Range: [08/2006 - ]
Title: WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION; 2007 MY LX470 [08/2006 - ]

INSTALLATION

HINT:

Use the same procedures for the LH side and RH side.
A bolt without a torque specification is shown in the standard bolt chart .

1. INSTALL WINDSHIELD GLASS STOPPER

(a) Install 2 new stoppers onto the glass as shown in the illustration.

Standard measurement:

Area	Measurement
a	9 mm (0.35 in.)
b	25 mm (0.98 in.)

2. INSTALL WINDSHIELD GLASS ADHESIVE DAM

(a) Install new dams with adhesive tape as shown in the illustration.

Standard measurement:

Area	Measurement
a	7 mm (0.28 in.)
b	20 mm (0.79 in.)

NOTICE:

Do not touch the glass surface after cleaning it.

3. INSTALL WINDSHIELD GLASS

(a) Position the glass.

(1) Using suction cups, place the glass in the correct position.

(2) Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

HINT:

Placing matchmarks is only necessary when installing a new glass. If it is the reused glass, matchmarks should already be present.
When reusing the glass, check and correct the matchmark positions.

NOTICE:

Check that the stoppers are attached to the vehicle body correctly.

(3) Using suction cups, remove the glass.

(b) Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:

Allow the primer to dry for 3 minutes or more.
Do not apply primer to the adhesive.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

NOTICE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

(d) Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield, Glass Adhesive or Equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the glass as shown in the illustration.

Standard measurement:

Area	Measurement
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)

(e) Install the glass to the vehicle body.

(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

NOTICE:

Check that the stoppers are attached to the vehicle body correctly.
Check that the vehicle body and glass have a small gap between them.

(3) Use a scraper to remove any excess or protruding adhesive.

HINT:

Make sure that the dam is attached to the body panel, as shown in the illustration.

(4) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:

Do not drive the vehicle for the amount of time written in the table below.

Minimum time:

Temperature	Minimum time prior to driving vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

4. CHECK FOR LEAKS AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

5. APPLY ADHESIVE TO MOULDING INSTALLATION AREA

(a) Apply adhesive to the moulding installation area between the glass and body.

6. INSTALL WINDSHIELD MOULDING OUTER UPPER

(a) Place a new moulding onto the body and tap it by hand.

7. INSTALL NO. 2 WINDSHIELD MOULDING OUTSIDE

(a) Using an air riveter with No. 4 nose piece, install 4 new rivets and the moulding.

HINT:

Before using the air riveter with No. 4 nose piece, cut 5 mm (0.20 in.) at the edge of the No. 4 nose piece.

NOTICE:

Do not prize a riveter. It could damage the riveter and cause loose fitting and mandrel bend.
Do not tilt the riveter when fastening the rivet to the material to avoid loose fitting.
Do not allow gap spacing between the rivet head and the material.
Do not allow gap spacing between the rivet head and the material.

8. INSTALL COWL TOP VENTILATOR LOUVER LH

9. INSTALL COWL TOP VENTILATOR LOUVER RH

10. INSTALL HOOD TO COWL TOP SEAL

11. INSTALL FRONT WIPER ARM

12. INSTALL FRONT WIPER ARM HEAD CAP

13. INSTALL RAIN SENSOR

(a) If reusing the sensor:

Install the new sensor tape.

(1) Remove the used sensor tape from the windshield glass or sensor.

(2) Stick new sensor tape on the lens surface of the sensor indicated by the hatched line.

Standard measurement:

Area	Measurement
a	10 mm (0.39 in.)

NOTICE:

Make sure that no dust or fingerprint is on the sheet surface.
Stick the sheet so as not to come out from the placing face.

(b) Install the rain sensor.

NOTICE:

If reusing the windshield:
Check that no sensor tape remains on the windshield after removing the sensor. In case the tape remains, remove completely.
Clean the glass surface with a cloth, etc.

(1) Peel the peeling paper of the sensor tape.