| Last Modified: 11-27-2007 | 1.6 A | |
| Service Category: Power Source/Network | Section: Battery/Charging | |
| Model Year: 2008 | Model: LX570 | Doc ID: RM00000189000XX |
| Title: 3UR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY (2008 LX570) | ||
DISASSEMBLY
1. REMOVE GENERATOR PULLEY
SST: 09820-63011
09820-06010
09820-06021
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SST 1-A and B |
09820-06010 |
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SST 2 |
09820-06021 |
(a) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque: 39 N·m (398 kgf·cm, 29 ft·lbf)
NOTICE:
Check that SST is secured on the rotor shaft.
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(b) Mount SST 2 in a vise. |
(c) Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.
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(d) To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration. NOTICE:
To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn. |
(e) Remove the generator from SST 2.
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(f) Turn SST 1-B, and remove SST 1-A and B. |
(g) Remove the pulley nut and pulley.
2. REMOVE GENERATOR REAR END COVER
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(a) Place the generator on the pulley. |
(b) Remove the 3 nuts and end cover.
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(c) Remove the terminal insulator. |
3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
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(a) Remove the 2 screws and brush holder. |
4. REMOVE GENERATOR COIL ASSEMBLY
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(a) Remove the 4 bolts. |
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(b) Using SST, remove the coil assembly. SST: 09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 09958-04011 |
5. REMOVE GENERATOR ROTOR ASSEMBLY
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(a) Remove the generator washer and generator rotor. |
6. REPLACE GENERATOR DRIVE END FRAME BEARING
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(a) Remove the 4 screws and retainer plate. |
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(b) Using SST and a hammer, tap out the bearing. SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100 |
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(c) Using SST and a press, press in a new bearing. SST: 09950-60010 09951-00500 SST: 09950-70010 09951-07100 |
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(d) Install the retainer plate with the 4 screws. Torque: 3.0 N·m (30 kgf·cm, 26 in·lbf) |
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