ENGINE UNIT > DISASSEMBLY

1. REMOVE SPARK PLUG

2. REMOVE VENTILATION VALVE SUB-ASSEMBLY

3. REMOVE OIL FILLER CAP SUB-ASSEMBLY

4. REMOVE OIL FILLER CAP GASKET

5. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

6. REMOVE CYLINDER HEAD COVER GASKET

7. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH

8. REMOVE CYLINDER HEAD COVER GASKET NO.2

9. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

10. REMOVE VVT SENSOR

11. REMOVE ENGINE OIL LEVEL SENSOR

12. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY

13. REMOVE OIL LEVEL GAGE GUIDE

14. REMOVE CRANKSHAFT PULLEY

15. REMOVE TIMING BELT NO.1 COVER

16. REMOVE TIMING BELT NO.2 COVER

17. REMOVE ENGINE MOUNTING BRACKET RH

18. REMOVE TIMING BELT GUIDE NO.2

19. REMOVE TIMING BELT

20. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO.1

21. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO.2

22. REMOVE CRANKSHAFT POSITION SENSOR

23. REMOVE CAMSHAFT TIMING PULLEY

24. REMOVE TIMING BELT NO.3 COVER

25. REMOVE TIMING BELT IDLER BRACKET

26. REMOVE CRANKSHAFT TIMING PULLEY

27. REMOVE WATER PUMP ASSEMBLY

28. REMOVE CAMSHAFT

29. REMOVE NO.2 CAMSHAFT

30. REMOVE NO.3 CAMSHAFT SUB-ASSEMBLY

31. REMOVE NO.4 CAMSHAFT SUB-ASSEMBLY

32. INSPECT CAMSHAFT TIMING GEAR ASSEMBLY

33. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

34. REMOVE CAMSHAFT SUB GEAR

35. REMOVE ENGINE HANGER NO.2

36. REMOVE CYLINDER HEAD COVER REAR

37. REMOVE OIL CONTROL VALVE FILTER

38. REMOVE CYLINDER HEAD SUB-ASSEMBLY

39. REMOVE CYLINDER HEAD GASKET

40. REMOVE CYLINDER HEAD LH

41. REMOVE CYLINDER HEAD GASKET NO.2

42. REMOVE WATER INLET HOUSING

43. REMOVE OIL FILTER SUB-ASSEMBLY

44. REMOVE OIL PAN DRAIN PLUG

45. REMOVE OIL PAN SUB-ASSEMBLY NO.2

46. REMOVE OIL STRAINER SUB-ASSEMBLY

47. REMOVE OIL PAN SUB-ASSEMBLY

48. REMOVE OIL PAN BAFFLE PLATE

49. REMOVE ENGINE REAR OIL SEAL RETAINER

50. REMOVE ENGINE REAR OIL SEAL

51. REMOVE OIL PUMP ASSEMBLY

52. REMOVE OIL PUMP SEAL

53. REMOVE SPARK PLUG TUBE GASKET

54. INSPECT TIMING BELT

55. INSPECT CAMSHAFT

56. INSPECT CYLINDER HEAD SET BOLT

57. REMOVE W/ HEAD STRAIGHT SCREW PLUG NO.1 (RH CYLINDER)

58. REMOVE W/ HEAD STRAIGHT SCREW PLUG NO.2 (LH CYLINDER)

59. REMOVE VALVE LIFTER

60. REMOVE INTAKE VALVE

61. REMOVE EXHAUST VALVE

62. REMOVE VALVE STEM OIL SEAL OR RING

63. REMOVE VALVE SPRING SEAT

64. REMOVE SEMICIRCULAR PLUG

65. INSPECT CYLINDER HEAD FOR FLATNESS

66. INSPECT CYLINDER HEAD FOR CRACKS

67. INSPECT INTAKE VALVE

68. INSPECT EXHAUST VALVE

69. INSPECT INNER COMPRESSION SPRING

70. INSPECT VALVE GUIDE BUSHING OIL CLEARANCE

71. REMOVE VALVE GUIDE BUSH

72. INSTALL VALVE GUIDE BUSH

73. INSPECT VALVE SEATS

74. REPAIR VALVE SEATS

75. INSPECT VALVE LIFTER

76. INSPECT VALVE LIFTER OIL CLEARANCE

77. INSPECT CAMSHAFT GEAR BACKLASH

78. INSPECT CAMSHAFT THRUST CLEARANCE

79. INSPECT CAMSHAFT OIL CLEARANCE

80. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

81. REMOVE WATER SEAL PLATE

82. REMOVE CYLINDER BLOCK W/ HEAD STRAIGHT SCREW NO.1 PLUG

83. REMOVE CYLINDER BLOCK W/ HEAD STRAIGHT SCREW NO.2 PLUG

84. REMOVE CYLINDER BLOCK W/ HEAD STRAIGHT SCREW NO.3 PLUG

85. INSPECT CONNECTING ROD THRUST CLEARANCE

86. INSPECT CONNECTING ROD OIL CLEARANCE

87. REMOVE PISTON SUB-ASSEMBLY W/ CONNECTING ROD

88. REMOVE CONNECTING ROD BEARING

89. REMOVE PISTON RING SET

90. REMOVE PISTON PIN HOLE SNAP RING

91. REMOVE W/ PIN PISTON SUB-ASSEMBLY

92. INSPECT CRANKSHAFT THRUST CLEARANCE

93. REMOVE CRANKSHAFT

94. REMOVE CRANKSHAFT THRUST WASHER SET

95. REMOVE CRANKSHAFT BEARING

96. INSPECT CYLINDER BLOCK FOR FLATNESS

97. INSPECT CYLINDER BORE

98. INSPECT W/ PIN PISTON SUB-ASSEMBLY

99. INSPECT PISTON OIL CLEARANCE

100. INSPECT CONNECTING ROD

101. INSPECT PISTON PIN OIL CLEARANCE

102. REMOVE CONNECTING ROD SMALL END BUSH

103. INSTALL CONNECTING ROD SMALL END BUSH

104. INSPECT RING GROOVE CLEARANCE

105. INSPECT PISTON RING END GAP

106. INSPECT CONNECTING ROD BOLT

107. INSPECT CRANKSHAFT BEARING CAP SET BOLT

108. INSPECT CRANKSHAFT

109. INSPECT CRANKSHAFT OIL CLEARANCE