FUEL TANK > INSTALLATION

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1. Install 8 new fuel tank cushions to the fuel tank.
   

1. Install the clamp to the fuel tank.
   

2. Install the 2 fuel tube clamps of the fuel tank main tube to the fuel tank.
   

1. Install the fuel tank main tube to the clamp.
   

1. Connect the fuel tank to canister tube sub-assembly.
   
   

   1. Push in the fuel tube connector to the pipe and push down the retainer so that the claws engage.
      

      NOTICE:

      1. Check for damage or foreign objects on the connected part of the fuel pipe.
         
      2. After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
         

2. Install the fuel tank to canister tube to the fuel tank.
   

1. Install the fuel tank wire.
   

1. Install a new gasket on the fuel pump assembly.
   

2. Install the fuel pump assembly.
   

3. Install the fuel tank vent tube set plate by aligning it with the cutout on the fuel pump assembly.
   

4. Install the fuel tank vent tube set plate with the 8 bolts.
   

   Torque:

   6.0 N*m{ 61 kgf*cm , 53 in.*lbf }

5. Connect the fuel tank main tube with the tube joint clip and clamp.
   

   NOTICE:

   1. Check that there is no scratches or foreign objects on the connecting part.
      
   1. Check that the fuel tube joint is inserted securely.
      
   1. Check that the tube joint clip is on the collar of the fuel tube joint.
      
   1. After installing the tube joint clip, check that the fuel tube joint cannot be pulled off.
      

6. Connect the fuel tank wire connector.
   

1. Operate the transmission jack, and install the fuel tank to the vehicle.
   

2. Install the 2 fuel tank bands with the 4 bolts.
   

   Torque:

   39 N*m{ 400 kgf*cm , 29 ft.*lbf }

1. Connect the fuel tank to filler pipe hose with the hose clamp.
   

2. Connect the fuel tank breather hose with the hose clamp.
   

1. Connect the fuel tank main tube sub-assembly.
   
   

   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      

      NOTICE:

      1. Check for damage or foreign objects on the connected part.
         
      2. After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
         

1. Install the fuel tank to canister tube sub-assembly to the clamp.
   

2. Connect the fuel tank to canister tube sub-assembly.
   

3. Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.
   

   NOTICE:

   1. Check for any damage or foreign objects on the connected part.
      
   2. After connecting, check that the fuel tube connector and the pipe are securely connected by trying to pull them apart.
      

1. Install the charcoal canister protector with the 3 bolts.
   

   Torque:

   5.4 N*m{ 55 kgf*cm , 48 in.*lbf }

1. Connect the fuel tank wire connector, and install it to the bracket.
   

1. Install the parking brake cable assembly No.3 with the nut.
   

   Torque:

   6.0 N*m{ 61 kgf*cm , 53 in.*lbf }

1. Install the fuel tank protector sub-assembly No.1 with the screw and the 4 grommets.
   

1. Install the front floor heat insulator No.3 with the 5 nuts.
   

   Torque:

   4.9 N*m{ 50 kgf*cm , 43 in.*lbf }

1. Connect the intelligent tester to the DLC3.
   

2. Turn the ignition switch to the ON position and turn the intelligent tester on.
   

   NOTICE:

   Do not start the engine.

3. Select the Active Test mode on the intelligent tester to operate the fuel pump.
   

   HINT:

   Refer to the intelligent tester operator's manual for further details.

4. Check that there are no fuel leaks anywhere in the fuel system after performing maintenance.