AIR CONDITIONING UNIT > DISASSEMBLY

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1. REMOVE HEATER TO REGISTER DUCT CENTER


    E110816

  1. Release the 4 claws and remove the heater to register duct center.



2. REMOVE AIR OUTLET CONTROL SERVOMOTOR


    I035859

  1. Remove the 3 screws and air outlet control servomotor.



3. REMOVE AIR MIX CONTROL SERVOMOTOR


    I035860

  1. LH side:
    Remove the 3 screws and air mix control servomotor.



    I035861

  1. RH side:
    Remove the 3 screws and air mix control servomotor.



4. REMOVE EVAPORATOR TEMPERATURE SENSOR


    E110817

  1. Release the clamp and connector.

  1. Release the 2 claws and remove evaporator temperature sensor.



5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    I035862

  1. Remove the 2 screws and piping cover.



    I037250

  1. Remove the screw and bracket.



    I035863

  1. Remove the heater radiator unit sub-assembly.

    NOTICE:
    Prepare a drain pan or cloth for cooling water leaks.



6. REMOVE AIR CONDITIONING TUBE ASSEMBLY


    I037364E01

  1. Remove the packing.



    I035866

  1. Using a hexagon wrench 4.0 mm, remove the 2 hexagon bolts and air conditioning tube assembly.

  1. Remove the 2 O-rings from the air conditioning tube assembly.



7. REMOVE COOLER EXPANSION VALVE


    I035865

  1. Remove the cooler expansion valve from the cooler evaporator sub-assembly No.1.



8. REMOVE COOLER EVAPORATOR NO.1 SUB-ASSEMBLY


    I035867

  1. Remove the 3 screws and air duct sub-assembly.



    E110818

  1. Release the 4 claws and remove the air duct sub-assembly.



    I035869

  1. Remove the 11 screws and separate the heater case.

  1. Remove the cooler evaporator No.1 sub-assembly.



    I033489

  1. Remove the 2 O-rings from the cooler evaporator No.1 sub-assembly.