REAR QUARTER WINDOW GLASS > INSTALLATION

for Preparation Click here

1. Clean and shape the contact surface of the vehicle body.
   
   

   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      

      HINT:

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
      

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

2. Using a brush, coat the exposed part of the vehicle body with Primer M.
   

   NOTICE:

   1. Allow the primer coating to dry for 3 minutes or more.
      
   2. Do not coat the adhesive with Primer M.
      
   3. Do not keep any of the opened Primer M for later use.
      

3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   
   

   
   
   
   

   NOTICE:

   1. Allow the primer coating to dry for 3 minutes or more.
      
   2. Do not keep any of the opened Primer G for later use.
      

   Standard dimension:

   Area	Dimension
   a	9.0 mm (0.354 in.)
   b	52.0 mm (2.047 in.)
   c	17.0 mm (0.669 in.)
   d	12.0 mm (0.472 in.)
   e	6.0 mm (0.236 in.)

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

4. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
   
   

   1. Cut off the tip of the cartridge nozzle, as shown in the illustration.
      

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Tackfree time:

      Temperature	Tackfree Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
      

   
   
   

   3. Coat the glass with adhesive, as shown in the illustration.
      
      

      
      
      
      

      Standard dimension:

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	6.0 mm (0.236 in.)
      d	550 mm (21.654 in.)
      e	20 mm (0.787 in.)

5. Install the glass to the vehicle body.
   
   

   1. Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.
      

      NOTICE:

      1. Allow the primer coating to dry for 3 minutes or more.
         
      2. Check that the clips are attached to the vehicle body correctly.
         
      3. Check the clearance between the vehicle body and glass.
         

   2. Lightly press the front surface of the glass to ensure a close fit.
      

   3. Using a scraper, remove any excess or protruding adhesive.
      

      NOTICE:

      Take care not to drive the vehicle for the time described in the table below.

      Minimum time:

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. Conduct a leak test after the adhesive has completely hardened.
   

2. Seal any leaks with auto glass sealer.
   

1. Engage the 7 clips and install the roof side garnish assembly inner.
   

2. Install the 3 clips.
   

3. Install the 3 bolts and tonneau cover holder cap.
   

4. Engage the 4 claws and install the seat belt bezel.
   

1. Connect the connector.
   

2. Engage the claw and install the room light assembly No.2.
   

1. Engage the 2 clips and install the deck trim side panel assembly.
   

2. Install the 4 clips.
   

1. Install the 2 rope hooks with the 2 bolts.
   

   Torque:

   8.0 N*m{ 80 kgf*cm , 71 in.*lbf }

   HINT:

   Use the same procedure to install the other side.

1. Engage the 4 clips and install the rear seat side cover.
   

2. Install the 3 clips.
   

1. Install the rear No.1 seat outer belt assembly with the bolt.
   

   Torque:

   42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Engage the 5 claws and install the deck side trim cover.
   

1. Engage the 2 clips and install the rear floor finish side plate.
   

2. Install the clip.
   

1. Engage the 2 claws and 6 clips, and install the rear floor finish plate.
   

2. Install the 2 clips.
   

1. Install the deck side trim box with the 2 clips.
   

1. Install the deck No.2 board sub-assembly with the 4 bolts and 2 nuts.
   

1. Install the deck No.3 board sub-assembly with the 2 bolts and 2 nuts.
   

1. Install the deck floor box rear with the 2 clips.
   

1. Install the deck floor box front with the 2 clips.
   

1. Install the deck board sub-assembly with the 2 bolt.
   

2. Engage the 5 clips.
   

1. Connect the connector. (w/ illumination scuff plate)
   

2. Engage the 4 claws and 2 clips, and install the rear door scuff plate.
   

NOTICE:

Some systems need initialization when disconnecting the cable from the negative (-) battery terminal (Click here).