PARKING BRAKE CABLE > INSTALLATION

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1. INSTALL PARKING BRAKE NO.3 CABLE ASSEMBLY
  1. Install the parking brake cable support No.1 bracket to the parking brake No.3 cable assembly.

  1. Install the parking brake No.3 cable assembly with the bolt (A) and 4 nuts.

    Torque:
    6.0 N*m{ 61 kgf*cm , 53 in.*lbf }



  1. Connect the parking brake No.2 and No.3 cable assemblies to the parking brake equalizer with 2 bolts (B).

    Torque:
    8.5 N*m{ 87 kgf*cm , 75 in.*lbf }



    C108695E01



2. INSTALL FUEL TANK NO.1 PROTECTOR


    A108198
  1. Install the fuel tank protector sub-assembly No.1 with the screw and the 4 grommets.



3. CONNECT PARKING BRAKE NO.3 CABLE ASSEMBLY


    C108694
  1. Connect the parking brake No.3 cable assembly to the backing plate with the 2 bolts.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }



4. APPLY HIGH TEMPERATURE GREASE


    C112170E01
  1. Apply high temperature grease to the areas of the backing plate which make contact with the parking brake shoe.



5. INSTALL PARKING BRAKE NO.2 SHOE ASSEMBLY


    C108700
  1. Using needle-nose pliers, connect the parking brake No.3 cable assembly to the parking brake shoe lever.

    NOTICE:
    Be careful not to damage the parking brake No.3 cable assembly.



    C108699
  1. Install the parking brake No.2 shoe assembly with the parking brake shoe hold down spring No.2 pin, parking brake shoe hold down spring No.2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.1 cup.



6. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    F041705E01
  1. Apply high temperature grease to the parking brake shoe adjusting screw set.



    F045550E01
  1. Install the parking brake shoe return tension No.2 spring to the parking brake No.1 shoe assembly and parking brake No.2 shoe assembly.

  1. Install the parking brake shoe adjusting screw set to the parking brake No.1 shoe assembly and parking brake No.2 shoe assembly.



7. INSTALL PARKING BRAKE NO.1 SHOE ASSEMBLY


    C108698
  1. Install the parking brake No.1 shoe assembly with the parking brake shoe hold down spring No.1 pin, parking brake shoe hold down spring No.2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.1 cup.



8. INSTALL PARKING BRAKE SHOE STRUT
  1. Install the parking brake shoe strut and parking brake shoe strut compression spring to the parking brake No.1 and No.2 parking brake shoe assemblies.



    C108696
  1. Using needle-nose pliers, install the 2 parking brake shoe return tension No.1 springs.

    HINT:
    Be sure to install the front side spring before the rear side.



9. CHECK PARKING BRAKE INSTALLATION


  1. Make sure that all the parts are installed properly.
    If necessary, reinstall properly.


    C108705E01



10. INSTALL REAR DISC
  1. Align the matchmarks on the rear disc and rear axle hub.



11. ADJUST PARKING BRAKE SHOE CLEARANCE
  1. Temporarily install the hub nuts.

  1. Remove the shoe adjusting hole plug.

  1. Turn the shoe adjuster and expand the shoe until the disc locks.



    C108704E01
  1. Turn and contract the shoe adjuster until the disc can rotate smoothly.

    Standard:
    Return 8 notches

  1. Check that there is no brake drag against the shoe.

  1. Install the shoe adjusting hole plug.

  1. Remove the hub nuts.



12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    C108172
  1. Install the rear disc brake caliper assembly with the 2 bolts.

    Torque:
    78 N*m{ 795 kgf*cm , 58 ft.*lbf }

    NOTICE:
    Do not twist the flexible hose .



13. INSTALL REAR WHEEL

Torque:
103 N*m{ 1,050 kgf*cm , 76 ft.*lbf }



14. INSPECT PARKING BRAKE PEDAL TRAVEL
  1. Fully depress the parking brake pedal and release it to engage the parking brake.

  1. Depress the pedal to the floor again, and release it to disengage the parking brake.



    C107204
  1. Slowly depress the parking brake pedal to the floor, and count the number of clicks.

    Standard:
    5 to 7 notches at 300 N (31 kgf, 68.3 lbf)



15. ADJUST PARKING BRAKE PEDAL TRAVEL


    C110885E01
  1. Depress the parking brake pedal. Hold the wire adjusting No.1 nut using a wrench and loosen the lock nut.

  1. Release the parking brake pedal.

  1. Turn the wire adjusting No.1 nut until the parking brake pedal travel meets the standard.

  1. Hold the wire adjusting No.1 nut using a wrench or equivalent tool and tighten the lock nut.

    Torque:
    6.0 N*m{ 61 kgf*cm , 53 in.*lbf }

  1. Count the number of clicks after depressing and releasing the parking brake pedal 3 or 4 times.

  1. Check whether the parking brake drags.

  1. When operating the parking brake pedal, check that the parking brake indicator light comes on.