FRONT DOOR > DISASSEMBLY

for Preparation Click here



1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    B069406
  1. Using a screwdriver wrapped with protective tape, disengage the 3 claws and remove the front door inside handle bezel plug.



2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY


    B068618
  1. Using a screwdriver wrapped with protective tape, disengage the 2 claws and the 2 clips.

  1. Disconnect the connector and remove the power window regulator master switch assembly.



3. REMOVE DOOR ARMREST COVER


    B112313
  1. Remove the door armrest cover.



4. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    B068804E01
  1. Using a screwdriver wrapped with protective tape, disengage the 2 clips and claw, and remove the front door lower frame bracket garnish.



5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    B112314E01
  1. Remove the 2 screws.

  1. Remove the clip <A>.

  1. Pulling the front door trim board sub-assembly in the direction of the arrow shown in the illustration, disengage the 15 clips <B>.

  1. Disconnect the cables and each connector from the back side of the inside handle and the front door trim board sub-assembly, remove the front door trim board sub-assembly.



    B112315
  1. Disengage the 2 claws and remove the front door courtesy light.



6. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER


    B112316
  1. Remove the front door glass weatherstrip inner as shown in the illustration.



7. REMOVE FRONT DOOR ARMREST SET BRACKET


    B112317
  1. Remove the 2 screws and the front door armrest set bracket.



8. REMOVE FRONT NO.1 SPEAKER ASSEMBLY


    E111303
  1. Disconnect the connector.

  1. Remove the 4 bolts and the front No.1 speaker.



9. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY


    B112347
  1. Disconnect the connector and remove the clamp.

  1. Remove the 3 bolts and the outer rear view mirror assembly.



10. REMOVE FRONT DOOR SERVICE HOLE COVER


    B112318
  1. Disconnect each connector and remove the front door service hole cover.

    HINT:
    Remove the remaining tape on the door side.



11. REMOVE FRONT DOOR GLASS RUN
  1. Connect the power window regulator master switch assembly.

  1. Fully lower the front door glass sub-assembly.

  1. Remove the front door glass run.



12. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    B112319
  1. Operate the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

  1. Remove the 2 bolts.

    NOTICE:
    After the bolts are removed, the door glass may fall and become deformed.



    B069280E01
  1. Remove the front door glass sub-assembly as shown in the illustration.

    NOTICE:
    Do not damage the door glass.

  1. Disconnect the power window regulator master switch assembly.



13. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


    B112320E01
  1. Disconnect the connector.

  1. Loosen the temporary bolt.

    NOTICE:
    If the temporary bolt is removed, the front door window regulator may fall and become deformed.

  1. Remove the 5 bolts and the front door window regulator sub-assembly and the power window regulator motor assembly front as a unit.

  1. Remove the temporary bolt from the front door window regulator sub-assembly.



14. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT


    B112321
  1. Using a "torx" driver (T25), remove the 3 screws and the power window regulator motor assembly front.



15. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER


    B112322E01
  1. Remove the bolt and the front door frame sub-assembly rear lower as shown in the illustration.



16. REMOVE FRONT DOOR LOCK ASSEMBLY


    B112323E01
  1. Disconnect the connector.

  1. Using a "torx" socket wrench (T30), remove the 3 screws.

  1. Slide the front door lock assembly downward, pull out the link from the outside handle frame, and remove the front door lock assembly and cables as a unit



17. REMOVE DOOR LOCK WIRING HARNESS SEAL


18. REMOVE FRONT DOOR OUTSIDE HANDLE COVER


    B061438
  1. Remove the hole plug.

  1. Using a "torx" socket wrench (T30), loosen the screw and remove the front door outside handle cover and the door lock key cylinder as a unit.

    HINT:
    Screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.



19. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE


    B112324
  1. Remove the front door handle assembly outside as shown in the illustration.



20. REMOVE FRONT DOOR OUTSIDE HANDLE PAD


    B112325
  1. Disengage the 3 claws and remove the front door outside handle pad.



21. REMOVE FRONT DOOR OUTSIDE HANDLE PAD REAR


    B112326
  1. Disengage the 2 claws and remove the front door outside handle pad rear.



22. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    B116248E01
  1. Using a "torx" socket wrench (T30), loosen the screw.

    HINT:
    Screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.



    B112328
  1. Disengage the claw and remove the front door outside handle frame sub-assembly.



23. REMOVE FRONT DOOR CHECK COVER


    B112329E01
  1. Disengage the pin and remove the front door check cover as shown in the illustration.



24. REMOVE FRONT DOOR CHECK ASSEMBLY


    B112330
  1. Remove the bolt and 2 nuts, and the front door check assembly.



25. REMOVE FRONT DOOR WEATHERSTRIP


    B068816
  1. Using the clip remover, remove the 3 clips and disengage the 18 clips and remove the front door weatherstrip.



26. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY


    B068604E01
  1. Put protective tape under the moulding.

  1. Using a moulding remover, disengage the claws and remove the front door belt moulding assembly.

    HINT:
    Tape the remover tip before use.



27. REMOVE FRONT DOOR WINDOW FRAME MOULDING REAR


    B068606E01
  1. Remove the screw.

  1. Using a heat light, heat the moulding.

    Heating temperature:
    40 to 60°C (104 to 140°F)

    NOTICE:
    Do not heat the moulding excessively.

  1. Slide the moulding upward to remove it.

    NOTICE:
    If reusing the moulding, take care not to damage the moulding.