THROTTLE BODY > INSTALLATION

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1. Install a new throttle body gasket to the intake air connector.
   

2. Install the throttle body assembly with the 4 bolts.
   

   Torque:

   11 N*m{ 112 kgf*cm , 8 ft.*lbf }

3. Connect the fuel vapor feed hose (A).
   

4. Connect the water by-pass hose No.3 (B).
   

5. Connect the water by-pass hose No.2 (C).
   

6. Connect the throttle motor connector (D).
   

1. Install the air cleaner hose No.1 to the throttle body assembly with the hose clamp.
   

2. Install the air cleaner case w/ resonator with the 5 bolts.
   

   Torque:

   5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

3. Connect the MAF meter connector.
   

4. Connect the 2 wire harness clamps to the air cleaner.
   

5. Connect the ventilation hose No.2.
   

1. Install a new air cleaner element to the air cleaner case.
   

2. Install the air cleaner cap w/ inlet with the 4 clamps.
   

3. Install the air cleaner cap w/ inlet with the 2 bolts.
   

   Torque:

   7.0 N*m{ 71 kgf*cm , 62 in.*lbf }

1. Install the 4 clips and cool air intake duct seal.
   

1. Tighten the lower drain plug of the radiator.
   

2. Loosen the upper drain plug of the radiator.
   

3. Install a vinyl tube to the vent plug located on the upper drain plug.
   

4. Fill the radiator with engine coolant until the vinyl tube is filled with the coolant.
   

5. Tighten the upper drain plug.
   

   CAUTION:

   1. Do not use an alcohol type coolant or plain water alone.
      
   2. The coolant must be mixed with plain water (preferably de-mineralized water).
      

      Capacity:

      9.7 liters (10.3 US qts, 8.5 lmp.qts)
      

   HINT:

   1. Improper coolants may damage engine cooling system.
      
   2. Use "Toyota Long Life Coolant" or equivalent. Mix it with plain water according to the manufacturer's instruction.
      
   3. Using of coolant which includes more than 50% (freezing protection down to -35°C (-31°F) or 60% (freezing protection down to -50°C (-58°F) of ethylene-glycol is recommended but not more than 70%.
      
   4. Observe the coolant level inside the radiator by pressing the inlet and outlet radiator hoses several times by hand. If the coolant level goes down, add the coolant.
      

6. Install the radiator cap securely.
   

7. Fill the radiator reservoir tank with coolant.
   

8. Warm up the engine.
   

   HINT:

   Press the inlet and outlet radiator hoses several times by hand while warming up the engine.

9. Stop the engine and wait until the coolant cools down.
   

10. Remove the radiator cap and check the coolant level inside the radiator.
    

11. If the coolant level is below the full level, perform the steps from (a) through (j) and repeat the operation until the coolant level stays the full level.
    

12. Recheck the coolant level inside the radiator reservoir tank. If it is below the full level, add the coolant.
    

CAUTION:

Do not remove the radiator cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.

1. Fill the radiator with coolant and attach a radiator cap tester.
   

2. Warm up the engine.
   

3. Using a radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf*cm, 17 psi), and check that the pressure does not drop.
   If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.
   

1. Remove the 4 shock absorber nuts.
   

2. Install the 4 bolts, 2 nuts and cowl top panel sub-assembly.
   

   Torque:

   5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

3. Install the 4 shock absorber nuts (B).
   

   Torque:

   80 N*m{ 815 kgf*cm , 59 ft.*lbf }

4. Install the wire harness clamp and grommet (A).
   

1. Install the windshield wiper motor and link assembly with the 5 bolts.
   

   Torque:

   7.0 N*m{ 71 kgf*cm , 62 in.*lbf }

2. Connect the connector.
   

1. Operate the front wiper, and stop the front wiper motor at the automatic stop position.
   

2. Clean the wiper arm serrations.
   

3. Clean the wiper pivot serrations with a wire brush (when reinstalling).
   

4. Install the front wiper arm and blade assembly LH with the nut at the position as shown in the illustration.
   

   Torque:

   24 N*m{ 245 kgf*cm , 18 ft.*lbf }

   HINT:

   Hold the arm hinge by hand to fasten the nut.

1. Clean the wiper arm serrations.
   

2. Clean the wiper pivot serrations with a wire brush (when reinstalling).
   

3. Install the front wiper arm and blade assembly RH with the 2 nuts at the position as shown in the illustration.
   

   Torque:

   24 N*m{ 245 kgf*cm , 18 ft.*lbf }

   HINT:

   Hold the arm hinge by hand to fasten the nut.

4. Operate the front wipers while spraying water or washer fluid on the windshield.
   

5. Make sure that the wipers function properly and there is no interference with the vehicle body.
   

1. Install the 5 clips and engine room cover side
   

1. Fit the clips and install the engine room side LH cover.