OIL COOLER ASSEMBLY > INSTALLATION

for Preparation Click here



1. INSTALL OIL NO.1 COOLER ASSEMBLY


    C113874

  1. Install the air duct with the 3 bolts.

    Torque:
    4.9 N*m{ 50 kgf*cm , 43 in.*lbf }



    C113112

  1. Install the oil cooler assembly with the 3 bolts.

    Torque:
    4.9 N*m{ 50 kgf*cm , 43 in.*lbf }

  1. Connect the 2 oil cooler hoses.



2. INSTALL FRONT BUMPER ASSEMBLY
(Click here)


3. ADD AND INSPECT HYBRID TRANSAXLE FLUID

  1. Fill oil.

    Transaxle fluid quantity:
    4.2 L (4.4 US qts, 3.7 Imp. qts.)



    C105764E01

  1. Check that the oil surface is within 5 mm (0.20 in.) from the lowest position of the inner surface of the differential filler plug opening.

    NOTICE:
    1. Keep the oil temperature at 5°C (41°F) or higher.
    2. Stop the vehicle on a flat road.
    3. Recheck the transaxle oil level after driving when exchanging oil.
    4. Insufficient or excessive amounts of transaxle oil may be the cause of some trouble.

  1. Using a socket hexagon wrench 10 mm, temporarily tighten the filler plug and gasket.



    E109221E03

  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to the ON position.

  1. Select the inspection mode. (Click here)

  1. On the tester, enter the following menus: Powertrain / Hybrid Control / Active test / Inspection Mod 1.

  1. Turn the ignition switch to the ON position and turn the tester on.

    HINT:
    Operate the oil pump for 1 minute.

  1. Using a socket hexagon wrench 10 mm, remove the filler plug and gasket.

  1. Fill oil.



    C105764E01

  1. Check that the oil surface is within 5 mm (0.20 in.) from the lowest position of the inner surface of the differential filler plug opening.

    NOTICE:
    1. Keep the oil temperature at 5°C (41°F) or higher.
    2. Stop the vehicle on a flat road.
    3. Recheck the transaxle oil level after driving when exchanging oil.
    4. Insufficient or excessive amounts of transaxle oil may be the cause of some trouble.

  1. Check for leaks if the quantity of oil is low.

  1. Using a socket hexagon wrench 10 mm, install the filler plug, and a new gasket.

    Torque:
    39 N*m{ 398 kgf*cm , 29 ft.*lbf }



4. INSTALL ENGINE UNDER COVER NO.1


    A108722

  1. Install the 6 bolts, 2 screws, 2 clips and engine under cover.