BRAKE PEDAL STROKE SENSOR > INSTALLATION

for Preparation Click here



1. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

  1. New brake pedal stroke sensor assembly:

    1. Install a new brake pedal stroke sensor assembly with the 2 bolts.

      Torque:
      9.3 N*m{ 95 kgf*cm , 82 in.*lbf }

      NOTICE:
      1. Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
      2. Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor.

    2. Strongly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.

    3. Remove the broken lever set pin.

    4. Connect the brake pedal stroke sensor assembly connector.



  1. Reuse of brake pedal stroke sensor assembly:



      C113072E02

    1. Temporarily install the brake pedal stroke sensor assembly with the 2 bolts.

      NOTICE:
      1. Engage the brake pedal stroke sensor lever with the brake pedal groove.
      2. Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor.



      2. C113071E01

    2. Connect the connector to the brake pedal stroke sensor assembly.

    3. Connect the cable to the negative battery terminal.

    4. Connect the intelligent tester to the DLC3.



      5. C113070E01

    5. Turn the ignition switch to the ON position. Reading the stroke sensor 1 value in the data list shown on the tester screen, turn the stroke sensor slowly to the right and left to adjust the value to the standard voltage.

      Standard voltage:
      0.8 to 1.2 V

    6. Fully tighten the 2 bolts.

      Torque:
      9.3 N*m{ 95 kgf*cm , 82 in.*lbf }

      NOTICE:
      Do not depress the brake pedal after turning the ignition switch to the ON position.



2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. INSTALL AIR CONDITIONER AMPLIFIER ASSEMBLY (for RHD)


    I036008

  1. Install the air conditioner amplifier assembly with the 2 nuts.



4. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

  1. Install the driver side knee airbag assembly with the 4 bolts.

    Torque:
    7.6 N*m{ 78 kgf*cm , 68 in.*lbf }



    C111085

  1. Connect the connector to the driver side knee airbag assembly.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.



5. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER


    B108587E01

  1. Connect the connectors.

  1. Engage the 5 claws and the 4 clips.

  1. Connect the hood lock control cable assembly.

  1. Install the bolt <A>, the screw <C>, and the instrument panel finish panel sub-assembly lower.



6. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for LHD)


7. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH (for RHD)

HINT:
Use the same procedures for the RH side and the LH side.



8. INSTALL FRONT DOOR SCUFF PLATE LH (for LHD)


9. INSTALL FRONT DOOR SCUFF PLATE RH (for RHD)

HINT:
Use the same procedures for the RH side and the LH side.



10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


11. CHECK AND CLEAR DTC
(Click here)


12. INSPECT SRS WARNING LIGHT
(Click here)


13. PERFORM LINEAR VALVE OFFSET LEARNING

  1. When the brake pedal stroke sensor is replaced, perform linear valve offset learning.
    (Click here)



14. PERFORM INITIALIZATION
Some systems need initialization after reconnecting the cable to the negative battery terminal.
(Click here)