RX400h · Service Manual BRAKE

DISASSEMBLY

Removal / installation


1. REMOVE DISC BRAKE PAD KIT FRONT (PAD ONLY)

  1. Remove the 2 brake pads from the front disc brake cylinder mounting.


2. REMOVE ANTI SQUEAL SHIM KIT FRONT

  1. Remove the 2 anti-squeal shims and the pad wear indicator plate from each pad.


3. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE NO.1

4. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE NO.2

5. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN NO.1

  1. C112543E02
    Remove the cylinder slide pin No.1 from the front disc brake cylinder mounting.


6. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN NO.2

  1. Remove the cylinder slide pin No.2 from the front disc brake cylinder mounting.


7. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING

  1. F045433J01
    Using a screwdriver, remove the cylinder slide bushing from the front disc brake cylinder slide pin No.2.

    NOTICE:
    Do not damage the front disc brake cylinder slide pin No.2.

    HINT:
    Tape the screwdriver tip before use.


8. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT

  1. C112542E01
    Remove the 2 bushing dust boots from the front disc brake cylinder mounting.


9. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING

  1. C113658
    Remove the 2 bolts and the front disc brake cylinder mounting.


10. REMOVE CYLINDER BOOT

  1. C111414
    Using a screwdriver, remove the cylinder boot.

    HINT:
    Tape the screwdriver tip before use.


11. REMOVE FRONT DISC BRAKE PISTON

  1. Place a shop rag or a piece of cloth between the piston and the disc brake cylinder assembly.

  1. C097869
    Use compressed air to remove the piston from the disc brake cylinder assembly.

    CAUTION:
    Do not place your fingers in front of the piston when using compressed air.

    NOTICE:
    Do not spatter the brake fluid.


12. REMOVE PISTON SEAL

  1. G023223
    Using a screwdriver, remove the piston seal from the disc brake cylinder assembly.

    NOTICE:
    Do not damage the inner cylinder or cylinder groove.

    HINT:
    Tape the screwdriver tip before use.


13. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

14. REMOVE FRONT DISC BRAKE BLEEDER PLUG

15. REMOVE FRONT DISC

C113676E01

HINT:
Put matchmarks on the disc and the axle hub.

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