RX400h · Service Manual BODY

REMOVAL

Removal / installation


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE TONNEAU COVER ASSEMBLY

3. REMOVE DECK BOARD SUB-ASSEMBLY

  1. B110021
    Disengage the 5 clips and turn up the front side of the deck board.

  1. Remove the 2 bolts and deck board sub-assembly.


4. REMOVE DECK FLOOR BOX FRONT

  1. B110022
    Using a clip remover, remove the 2 clips and deck floor box front.


5. REMOVE DECK FLOOR BOX REAR

  1. B110023
    Using a clip remover, remove the 2 clips and deck floor box rear.


6. REMOVE DECK NO.3 BOARD SUB-ASSEMBLY

  1. B110025
    Remove the 2 bolts, 2 nuts and deck No.3 board sub-assembly.


7. REMOVE DECK NO.2 BOARD SUB-ASSEMBLY

  1. B110024
    Remove the 4 blots, 2 nuts and deck No.2 board sub-assembly.


8. REMOVE BACK DOOR WEATHERSTRIP

9. REMOVE REAR FLOOR FINISH PLATE

  1. B111780
    Using a clip remover, remove the 2 clips.

  1. Disengage the 2 claws and 6 clips, and remove the rear floor finish plate.


10. REMOVE JACK CARRIER ASSEMBLY

  1. Remove the jack carrier support, jack assembly and jack carrier assembly.


11. REMOVE DECK SIDE TRIM LH BOX

  1. B111781E01
    Remove the clip (A).

  1. Using a clip remover, remove the clip (B) and deck side trim box.


12. REMOVE DECK SIDE TRIM RH BOX

13. REMOVE REAR SEAT TRACK BRACKET COVER

  1. B115707
    Move the rear seat assembly LH to the rearmost position by operating the rear seat track adjusting handle.

  1. Using a screwdriver, disengage the 4 claws.

    HINT:
    Tape the screwdriver tip before use.

  1. Pull the 2 rear seat track bracket covers toward the rear of the vehicle and remove them.


14. REMOVE REAR SEAT ASSEMBLY LH

  1. Using a clip remover, remove the 3 clips.

  1. Remove the bolt and disconnect the floor anchor side of the fold seat stopper band assembly No.2.

  1. Move the rear seat assembly LH to the rearmost position by operating the rear seat track adjusting handle.

  1. Remove the 2 bolts on the front side.

  1. Move the rear seat assembly LH fully forward by operating the rear seat track adjusting handle.

  1. Remove the 3 bolts on the rear side.

  1. Move the rear seat assembly LH to the center position and adjust the seatback to the vertical position.

  1. Remove the rear seat assembly LH.


15. REMOVE REAR SEAT TRACK BRACKET COVER

  1. B115707
    Move the rear seat assembly RH to the rearmost position by operating the rear seat track adjusting handle.

  1. Using a screwdriver, disengage the 4 claws.

    HINT:
    Tape the screwdriver tip before use.

  1. Pull the 2 rear seat track bracket covers toward the rear of the vehicle and remove them.


16. REMOVE REAR SEAT ASSEMBLY RH

  1. Using a clip remover, remove the 5 clips.

  1. Remove the bolt and disconnect the floor anchor side of the fold seat stopper band assembly No.1.

  1. Move the rear seat assembly RH to the rearmost position by operating the rear seat track adjusting handle.

  1. Remove the 2 bolts on the front side.

  1. Move the rear seat assembly RH fully forward by operating the rear seat track adjusting handle.

  1. Remove the 3 bolts on the rear side.

  1. Move the rear seat assembly RH to the center position and adjust the seatback to the vertical position.

  1. Remove the rear seat assembly RH.


17. REMOVE FRONT DOOR SCUFF LH PLATE

  1. B111782
    Disengage the 6 claws and 4 clips, and remove the front door scuff plate.

  1. Disconnect the connector. (w/ illumination scuff plate)


18. REMOVE FRONT DOOR SCUFF RH PLATE

19. REMOVE FRONT DOOR OPENING TRIM LH WEATHERSTRIP

20. REMOVE FRONT DOOR OPENING TRIM RH WEATHERSTRIP

21. REMOVE REAR DOOR SCUFF LH PLATE

  1. B111783
    Disengage the 4 claws and 2 clips, and remove the rear door scuff plate.

  1. Disconnect the connector. (w/ illumination scuff plate)


22. REMOVE REAR DOOR SCUFF RH PLATE

23. REMOVE REAR DOOR OPENING TRIM LH WEATHERSTRIP

24. REMOVE REAR DOOR OPENING TRIM RH WEATHERSTRIP

25. REMOVE FRONT PILLAR LH GARNISH

  1. B111784E01
    Detach clip (A) from the vehicle body. Pull the pillar garnish so that the tip of clip (B) locks in the pillar garnish hole.

  1. Using needle-nose pliers, rotate clip (B) 90°.

  1. Disengage the 2 claws and remove the front pillar garnish.

  1. Remove clip (B).

  1. B111785E01
    Protect the curtain shield airbag assembly.

    1. Thoroughly cover the airbag with a cloth or nylon sheet that is 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration.

      NOTICE:
      Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.


26. REMOVE FRONT PILLAR RH GARNISH

27. REMOVE LAP BELT OUTER ANCHOR COVER

  1. B111786
    Disengage the 2 claws and remove the lap belt outer anchor, as shown in the illustration.

    HINT:
    Use the same procedure to remove the other side.


28. SEPARATE FRONT SEAT OUTER LH BELT ASSEMBLY

  1. B111787
    Remove the bolt and separate the front seat outer LH belt assembly.


29. SEPARATE FRONT SEAT OUTER RH BELT ASSEMBLY

30. REMOVE CENTER PILLAR LH GARNISH LOWER

  1. B111788
    Disengage the 3 claws and 2 clips, and remove the center pillar garnish lower.


31. REMOVE CENTER PILLAR RH GARNISH LOWER

32. REMOVE CENTER PILLAR LH GARNISH

  1. B111789
    Remove the 2 screws.

  1. Disengage the clip and remove the center pillar garnish by pulling it down.


33. REMOVE CENTER PILLAR RH GARNISH

34. REMOVE DECK SIDE TRIM LH COVER

  1. B111790E01
    Using a moulding remover, disengage 3 claws (A).

  1. Disengage 2 claws (B) and remove the deck side trim cover by pulling it to inside the vehicle.


35. REMOVE DECK SIDE TRIM RH COVER

36. SEPARATE REAR NO.1 SEAT OUTER LH BELT ASSEMBLY

  1. Remove the bolt and separate the rear No.1 seat outer belt assembly.


37. SEPARATE REAR NO.1 SEAT OUTER RH BELT ASSEMBLY

38. REMOVE REAR SEAT SIDE LH COVER

  1. B111791
    Using a clip remover, remove the 3 clips.

  1. Disengage the 4 clips and remove the rear seat side cover.


39. REMOVE REAR SEAT SIDE RH COVER

40. REMOVE REAR FLOOR FINISH SIDE LH PLATE

  1. B111792
    Using a clip remover, remove the clip.

  1. Disengage the 2 clips and remove the rear floor finish side plate.


41. REMOVE REAR FLOOR FINISH SIDE RH PLATE

42. REMOVE ROPE HOOK

  1. Remove the 2 bolts and 2 rope hooks.

    HINT:
    Use the same procedure to remove the other side.


43. REMOVE DECK TRIM SIDE LH PANEL ASSEMBLY

  1. B111793
    Using a clip remover, remove the 4 clips.

  1. Disengage the 2 clips and remove the deck trim side panel assembly.


44. REMOVE DECK TRIM SIDE RH PANEL ASSEMBLY

45. REMOVE ROOM LIGHT ASSEMBLY NO.2

  1. B111794
    Using a screwdriver, disengage the claw and remove the room light assembly No.2.

    HINT:
    Tape the screwdriver tip before use.

  1. Disconnect the connector.


46. REMOVE ROOF SIDE LH GARNISH ASSEMBLY INNER

  1. B111795
    Using a screwdriver, remove the tonneau cover holder cap.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the 3 bolts.

  1. Using a clip remover, remove the 3 clips.

  1. B111796
    Disengage the 7 clips and remove the roof side garnish assembly inner.

  1. B111797
    Disengage the 4 claws and separate the seat belt bezel.


47. REMOVE ROOF SIDE RH GARNISH ASSEMBLY INNER

48. REMOVE ASSIST GRIP SUB-ASSEMBLY

  1. B110373
    Using a screwdriver, disengage the 3 claws and remove the 2 assist grip covers.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the 2 screws and assist grip sub-assembly.

    HINT:
    Use the same procedure for the other 3 assist grips.


49. REMOVE RAIN SENSOR (W/ RAIN SENSOR)

  1. I037264E01
    Release the stopper by pulling it down, and separate the rain sensor.

  1. Disconnect the connector and remove the rain sensor.


50. REMOVE ROOM LIGHT ASSEMBLY NO.1

  1. B104783
    Using a screwdriver, disengage the 4 claws and remove the lens cover.

    HINT:
    Tape the screwdriver tip before use.

  1. B069805E01
    Using a screwdriver, disengage the 2 springs, as shown in the illustration.

    HINT:
    Tape the screwdriver tip before use.

  1. Disengage the 2 claws and remove the room light assembly No.1.

  1. Disconnect the connector.


51. REMOVE MAP LIGHT ASSEMBLY

  1. B110371
    w/o Sliding roof:
    Using a screwdriver, disengage the 6 claws and remove the lens cover.

    HINT:
    Tape the screwdriver tip before use.

  1. B111799
    w/ Sliding roof:
    Using a screwdriver, disengage the 8 claws and remove the lens cover.

    HINT:
    Tape the screwdriver tip before use.

  1. B115594
    Using a screwdriver, disengage the claws and open the cover.

    HINT:
    Tape the screwdriver tip before use.

  1. B111798E01
    Using a screwdriver, disengage the claws and open the 2 caps, as shown in the illustration.

    HINT:
    Tape the screwdriver tip before use.

  1. B110372
    Remove the 4 screws and map light.

  1. Disconnect the connector.


52. REMOVE LH VISOR ASSEMBLY

  1. B111807
    Using a moulding remover, disengage the 4 claws and remove the visor bracket cover.

  1. Remove the 2 screws and visor assembly.

  1. Disconnect the connector.


53. REMOVE RH VISOR ASSEMBLY

54. REMOVE VISOR HOLDER

  1. B050596
    Remove the visor holder by turning it counterclockwise.

    HINT:
    Use the same procedure to remove the other side.


55. REMOVE ROOF HEADLINING ASSEMBLY

  1. Disconnect the roof wire connector and disengage the clamps from the front pillar LH.

  1. Disconnect the washer hose. Remove the bolt and disconnect the radio antenna cord connector and disengage the clamps from the front pillar RH.

  1. Disconnect the washer hose. Disconnect the radio antenna cord connector and disengage the clamps from the rear quarter pillar RH.

  1. Disconnect the sliding roof drive gear connector. (w/ sliding roof)

  1. Remove the sunroof opening trim moulding. (w/ sliding roof)

  1. Disengage the 2 fasteners and 3 clips. (w/o sliding roof)

  1. Disengage the 3 clips. (w/ sliding roof)

    B111801E01

  1. Remove the roof headlining from the vehicle through the back door side.


56. REMOVE ROOF WIRE AND RADIO ANTENNA CORD

  1. Remove the roof wire, radio antenna cord and washer hose from the roof headlining assembly.

    B111802E01

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