RX400h · Service Manual BRAKE

REMOVAL

Removal / installation


1. REMOVE REAR WHEEL

2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY

  1. C108172
    Remove the 2 bolts and separate the rear disc brake caliper assembly.

    HINT:
    Do not disconnect the flexible hose from the rear disc brake caliper assembly.


3. REMOVE REAR DISC

  1. C110872E01
    Release the parking brake.

  1. Put matchmarks on the rear disc and the axle hub.

  1. C108703E01
    Remove the rear disc.

    HINT:
    If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns smoothy.


4. REMOVE PARKING BRAKE SHOE STRUT

  1. C108696
    Using needle-nose pliers, remove the 2 parking brake shoe return tension No.1 springs.

  1. Remove the parking brake shoe strut and parking brake shoe strut compression spring.


5. REMOVE PARKING BRAKE NO.1 SHOE ASSEMBLY

  1. C108698E01
    Remove the parking brake shoe hold down spring No.1 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.2 cup.

  1. Disconnect the parking brake shoe return tension No.2 spring and remove the parking brake No.1 shoe assembly.


6. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET

  1. F045549E01
    Remove the parking brake shoe adjusting screw set.

  1. Remove the parking brake shoe return tension No.2 spring.


7. REMOVE PARKING BRAKE NO.2 SHOE ASSEMBLY

  1. C108699E01
    Remove the parking brake shoe hold down spring No.1 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.2 cup.

  1. Remove the parking brake shoe hold down spring No.2 pin.

  1. Remove the parking brake No.2 shoe assembly.

  1. C108700
    Using needle-nose pliers, disconnect the parking brake No.3 cable assembly from the parking brake cable shoe lever.

    NOTICE:
    Be careful not to damage parking brake No.3 cable assembly.


8. SEPARATE PARKING BRAKE NO.3 CABLE ASSEMBLY

  1. C108694
    Remove the 2 bolts and separate the parking brake No.3 cable assembly from the backing plate.


9. REMOVE FUEL TANK NO.1 PROTECTOR

  1. A108198
    Disengage the 4 grommets.

  1. Remove the screw and fuel tank protector sub-assembly No.1.


10. REMOVE PARKING BRAKE NO.3 CABLE ASSEMBLY

  1. Remove the 2 bolts and separate the parking brake No.2 and No.3 cable assemblies from the parking brake equalizer.

  1. Remove the bolt, 4 nuts, and parking brake No.3 cable assembly.

    C108695

  1. Remove the parking brake cable support No.1 bracket.

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