RX400h · Service Manual SUSPENSION & AXLE

REMOVAL

Removal / installation


1. REMOVE DECK BOARD SUB-ASSEMBLY

  1. B110021
    Disengage the 5 clips and turn up the front side of the deck board.

  1. Remove the 2 bolts and deck board sub-assembly.


2. REMOVE FRONT DECK FLOOR BOX

  1. B110022
    Using a clip remover, remove the 2 clips and deck floor box front.


3. REMOVE REAR DECK FLOOR BOX

  1. B110023
    Using a clip remover, remove the 2 clips and deck floor box rear.


4. REMOVE DECK NO.2 BOARD SUB-ASSEMBLY

  1. B110024
    Remove the 4 blots, 2 nuts and deck No.2 board sub-assembly.


5. REMOVE DECK NO.3 BOARD SUB-ASSEMBLY

  1. B110025
    Remove the 2 bolts, 2 nuts and deck No.3 board sub-assembly.


6. REMOVE REAR FLOOR FINISH PLATE

  1. B111780
    Using a clip remover, remove the 2 clips.

  1. Disengage the 2 claws and 6 clips, and remove the rear floor finish plate.


7. REMOVE JACK CARRIER SUPPORT

8. REMOVE JACK ASSEMBLY

9. REMOVE JACK CARRIER ASSEMBLY

10. REMOVE DECK SIDE TRIM BOX RH

11. REMOVE DECK SIDE TRIM BOX LH

  1. B111781E01
    Remove the clip (A).

  1. Using a clip remover, remove the clip (B) and deck side trim box.


12. REMOVE REAR DOOR SCUFF PLATE

  1. B111783
    Disengage the 4 claws and 2 clips, and remove the rear door scuff plate.

  1. Disconnect the connector. (w/ illumination scuff plate)


13. REMOVE DECK SIDE TRIM COVER

  1. B111790E01
    Using a moulding remover, disengage 3 claws (A).

  1. Disengage 2 claws (B) and remove the deck side trim cover by pulling it to inside the vehicle.


14. REMOVE REAR SEAT SIDE COVER

  1. B111791
    Using a clip remover, remove the 3 clips.

  1. Disengage the 4 clips and remove the rear seat side cover.


15. REMOVE REAR FLOOR FINISH SIDE PLATE

  1. B111792
    Using a clip remover, remove the clip.

  1. Disengage the 2 clips and remove the rear floor finish side plate.


16. REMOVE DECK TRIM SIDE PANEL ASSEMBLY

  1. B111793
    Using a clip remover, remove the 4 clips.

  1. Disengage the 2 clips and remove the deck trim side panel assembly.


17. REMOVE REAR WHEEL

18. SEPARATE REAR STABILIZER LINK ASSEMBLY

  1. C107307E01
    Support the rear axle carrier with a jack using a wooden block to avoid damage.

  1. C107308
    Remove the nut and separate the rear stabilizer link assembly from the rear shock absorber.

    HINT:
    If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud.


19. SEPARATE REAR SPEED SENSOR

  1. C107669
    Remove the 3 bolts, and disconnect the rear brake flexible hose and rear speed sensor from the rear shock absorber with coil spring and rear axle carrier.

    NOTICE:
    Be sure to remove the rear speed sensor from the rear shock absorber with coil spring.


20. REMOVE REAR SHOCK ABSORBER WITH COIL SPRING

  1. C107466E01
    Loosen the lock nut of the rear shock absorber with coil spring.

    NOTICE:
    1. Do not remove the lock nut.
    2. Only loosen the nut when disassembling the rear shock absorber with coil spring.

  1. C107670E01
    Remove the 2 nuts and bolt on the lower side of the rear shock absorber with coil spring.

    NOTICE:
    1. When removing the nuts, keep the bolts from rotating.
    2. Keep one bolt inserted to secure the hub and disc rotor.

  1. C107463
    Remove the 3 nuts on the upper side of the rear shock absorber with coil spring.

  1. Lower the rear axle carrier, and remove the 2 bolts on the lower side of the rear shock absorber with coil spring.

    NOTICE:
    Make sure that the rear speed sensor is disconnected from the rear shock absorber with coil spring.

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