RX400h · Service Manual BODY

DISASSEMBLY

Removal / installation


1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

  1. B069406
    Using a screwdriver wrapped with protective tape, disengage the 3 claws and remove the front door inside handle bezel plug.


2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

  1. B068618
    Using a screwdriver wrapped with protective tape, disengage the 2 claws and the 2 clips.

  1. Disconnect the connector and remove the power window regulator master switch assembly.


3. REMOVE DOOR ARMREST COVER

  1. B112313
    Remove the door armrest cover.


4. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

  1. B068804E01
    Using a screwdriver wrapped with protective tape, disengage the 2 clips and claw, and remove the front door lower frame bracket garnish.


5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

  1. B112314E01
    Remove the 2 screws.

  1. Remove the clip <A>.

  1. Pulling the front door trim board sub-assembly in the direction of the arrow shown in the illustration, disengage the 15 clips <B>.

  1. Disconnect the cables and each connector from the back side of the inside handle and the front door trim board sub-assembly, remove the front door trim board sub-assembly.

  1. B112315
    Disengage the 2 claws and remove the front door courtesy light.


6. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER

  1. B112316
    Remove the front door glass weatherstrip inner as shown in the illustration.


7. REMOVE FRONT DOOR ARMREST SET BRACKET

  1. B112317
    Remove the 2 screws and the front door armrest set bracket.


8. REMOVE FRONT NO.1 SPEAKER ASSEMBLY

  1. E111303
    Disconnect the connector.

  1. Remove the 4 bolts and the front No.1 speaker.


9. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

  1. B112347
    Disconnect the connector and remove the clamp.

  1. Remove the 3 bolts and the outer rear view mirror assembly.


10. REMOVE FRONT DOOR SERVICE HOLE COVER

  1. B112318
    Disconnect each connector and remove the front door service hole cover.

    HINT:
    Remove the remaining tape on the door side.


11. REMOVE FRONT DOOR GLASS RUN

  1. Connect the power window regulator master switch assembly.

  1. Fully lower the front door glass sub-assembly.

  1. Remove the front door glass run.


12. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

  1. B112319
    Operate the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

  1. Remove the 2 bolts.

    NOTICE:
    After the bolts are removed, the door glass may fall and become deformed.

  1. B069280E01
    Remove the front door glass sub-assembly as shown in the illustration.

    NOTICE:
    Do not damage the door glass.

  1. Disconnect the power window regulator master switch assembly.


13. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY

  1. B112320E01
    Disconnect the connector.

  1. Loosen the temporary bolt.

    NOTICE:
    If the temporary bolt is removed, the front door window regulator may fall and become deformed.

  1. Remove the 5 bolts and the front door window regulator sub-assembly and the power window regulator motor assembly front as a unit.

  1. Remove the temporary bolt from the front door window regulator sub-assembly.


14. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY FRONT

  1. B112321
    Using a "torx" driver (T25), remove the 3 screws and the power window regulator motor assembly front.


15. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER

  1. B112322E01
    Remove the bolt and the front door frame sub-assembly rear lower as shown in the illustration.


16. REMOVE FRONT DOOR LOCK ASSEMBLY

  1. B112323E01
    Disconnect the connector.

  1. Using a "torx" socket wrench (T30), remove the 3 screws.

  1. Slide the front door lock assembly downward, pull out the link from the outside handle frame, and remove the front door lock assembly and cables as a unit


17. REMOVE DOOR LOCK WIRING HARNESS SEAL

18. REMOVE FRONT DOOR OUTSIDE HANDLE COVER

  1. B061438
    Remove the hole plug.

  1. Using a "torx" socket wrench (T30), loosen the screw and remove the front door outside handle cover and the door lock key cylinder as a unit.

    HINT:
    Screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.


19. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE

  1. B112324
    Remove the front door handle assembly outside as shown in the illustration.


20. REMOVE FRONT DOOR OUTSIDE HANDLE PAD

  1. B112325
    Disengage the 3 claws and remove the front door outside handle pad.


21. REMOVE FRONT DOOR OUTSIDE HANDLE PAD REAR

  1. B112326
    Disengage the 2 claws and remove the front door outside handle pad rear.


22. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

  1. B116248E01
    Using a "torx" socket wrench (T30), loosen the screw.

    HINT:
    Screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  1. B112328
    Disengage the claw and remove the front door outside handle frame sub-assembly.


23. REMOVE FRONT DOOR CHECK COVER

  1. B112329E01
    Disengage the pin and remove the front door check cover as shown in the illustration.


24. REMOVE FRONT DOOR CHECK ASSEMBLY

  1. B112330
    Remove the bolt and 2 nuts, and the front door check assembly.


25. REMOVE FRONT DOOR WEATHERSTRIP

  1. B068816
    Using the clip remover, remove the 3 clips and disengage the 18 clips and remove the front door weatherstrip.


26. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

  1. B068604E01
    Put protective tape under the moulding.

  1. Using a moulding remover, disengage the claws and remove the front door belt moulding assembly.

    HINT:
    Tape the remover tip before use.


27. REMOVE FRONT DOOR WINDOW FRAME MOULDING REAR

  1. B068606E01
    Remove the screw.

  1. Using a heat light, heat the moulding.

    Heating temperature:
    40 to 60°C (104 to 140°F)

    NOTICE:
    Do not heat the moulding excessively.

  1. Slide the moulding upward to remove it.

    NOTICE:
    If reusing the moulding, take care not to damage the moulding.

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