LIGHTING

Headlights

REMOVAL & INSTALLATION

Sealed Beam Headlights

1. Raise the headlights using the pop-up switch.
2. Disconnect the negative battery cable.
3. Unfasten the retaining screws, then remove the upper and the lower headlight bezels.
4. Remove the headlight retaining ring screws, and the headlight retaining ring.
5. Pull the headlight partially out, detach the connector, then remove headlight assembly from the vehicle.

   Fig. 1: Exploded view of the sealed beam headlight assembly and related components

   To install:

6. Attach the headlight electrical connector.
7. Properly position the headlight and the retaining ring, then install the retaining screws.
8. Install the headlight bezels and secure with the retaining screws.
9. Connect the negative battery cable.

Composite Headlights

CAUTION
Halogen bulbs contain gas under pressure. Handling the bulbs incorrectly could cause it to shatter into flying glass fragments. Do NOT leave the light switch ON. Always allow the bulb to cool before removal. Handle the bulb only by the base; avoid touching the glass itself. Whenever handling a halogen bulb, ALWAYS follow these precautions:

• Turn the headlight switch OFF and allow the bulb to cool before changing it. Leave the switch OFF until the change is complete.
• ALWAYS wear eye protection when changing a halogen bulb.
• Handle the bulb only by its base. Avoid touching the glass.

  Fig. 2: NEVER hold the halogen bulb by the glass, ALWAYS hold it with the base

• DO NOT drop or scratch the bulb.
• Keep dirt and moisture away from the bulb.
• Place the used bulb in the new bulb's carton and dispose of it properly.

1. Open the vehicle's hood and secure it in an upright position.
2. Disconnect the negative battery cable.
3. If necessary, for 1995–98 vehicles, remove the air cleaner assembly and radiator reserve tank.
4. Remove the socket cover by pulling it straight off, or turning it clockwise then pulling it off.

   Fig. 3: The headlight bulbs are accessed through weatherproof covers

   Fig. 4: Twist and pull on the cover to unlock it in order to access the headlight bulb and socket assembly

5. For 1990–94 vehicles, remove the valve mounting spring and pull the valve out toward you, together with the connector.

   Fig. 5: On 1990–94 vehicles, remove the valve mounting spring, then pull the valve and connector out

6. For 1995–98 vehicles, carefully twist the bulb and socket counterclockwise, then pull the assembly from the headlight housing.
7. Holding the base of the bulb, detach it from the connector harness.

   Fig. 6: Turn the inner head light bulb and socket, then pull it from the headlight housing assembly

   Fig. 7: Unplug the bulb from the socket, being careful not to touch the glass portion of the bulb

   To install:

8. Holding the base of the bulb, install it securely in the connector.
9. Install the connector and bulb assembly in the housing and either twist to lock into position, or install the valve mounting spring, as applicable.
10. Install the sealing cover by pushing it on and/or turning it counterclockwise. Make sure the cover is installed securely or the lens will be out of focus, or water may get into the light unit.
11. Disconnect the negative battery cable and check the headlight operation.