Mitsubishi Motors Service Manual

2018 / ECLIPSE CROSS / EC - Workshop Manual

35 -SERVICE BRAKES > 35A-BASIC BRAKE > FRONT DISC BRAKE ASSEMBLY > FRONT DISC BRAKE ASSEMBLY DISASSEMBLY AND REASSEMBLY<2-PISTON VENTILATE DISC BRAKE><2-PISTON VENTILATE DISC BRAKE>

DISASSEMBLY AND REASSEMBLY <VEHICLES WITH 2-PISTON FRONT VENTILATE DISC BRAKE>

			Disassembly steps
		1.	Bleeder cap
		2.	Bleeder
		3.	Slide pin (sub)
		4.	Wear indicator
		5.	Brake pad assembly
	>>B<<	6.	Return spring
		7.	Outer shim
		8.	Inner shim
	>>A<<	9.	Clip
		10.	Slide pin (main)
		11.	Pin boot
		12.	Bushing
		13.	Caliper support
<<A>>		14.	Piston boot
<<A>>		15.	Piston
<<B>>		16.	Piston seal
		17.	Caliper body

note	Install the brake pad assembly (with wear indicator) to the inner side of the brake disc, making sure that the wear indicator is located on the top.

LUBRICATION POINTS

DISASSEMBLY SERVICE POINT

<<A>> PISTON BOOT/PISTON REMOVAL

caution

Blow air little by little to remove the pistons. The pistons will rush out if a force of air is applied suddenly.
If one piston has been removed completely, it will become impossible to remove the second piston.

Remove the pistons and the piston boots by pumping in air from the brake hose connection. Be sure to use the handle of a plastic hammer and adjust the height of the two pistons so that the pistons protrude evenly.

<<B>> PISTON SEAL REMOVAL

caution

Do not use a flat-tipped screwdriver or similar tool to remove the piston seal. These may damage the inner side of the cylinder.

Remove the piston seal with your finger tip.

2. Clean the piston surface and cylinder inner face with alcohol or specified brake fluid.

Brake fluid: DOT 3 or DOT 4

REASSEMBLY SERVICE POINTS

>>A<< CLIP INSTALLATION

Place the clip's claw in groove of caliper support.

>>B<< RETURN SPRING INSTALLATION

Refer to