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MAINTENANCE

INSPECTION AND ADJUSTMENT · TRANSMISSION: GR6Z30A

Description
Special Repair Requirement

Description

Maintenance that is performed for the periodical maintenance and shock occurrence (transmission malfunction).

Special Repair Requirement

1.PREPARE BEFORE LEARNING

With CONSULT-III

Turn the ignition switch ON.
Check the set values of “ADJUST CLUTCH A CAPACITY”, “ADJUST CLUTCH B CAPACITY”, “CLUTCH A TOUCH POINT”, and “CLUTCH B TOUCH POINT” in "Work support".
■ CAUTION ■
Never erase each learning value and the clutch engagement pressure correction value.

Are the set values of all items 0?

YES>>GO TO 2.

NO>>Go to 2 after the set values become 0.

2.SET LEARNING CONDITION

With CONSULT-III

Start the engine.
Select “RANGE”, “ACCEL POSI SEN 1”, and “FLUID TEMP” in “Data Monitor”.
Set the condition as per the following.
RANGE
: P
ACCEL POSI SEN 1
: 0.0/8
FLUID TEMP
: 50 – 85 °C (122 – 185°F)

Is the learning condition fulfilled?

YES>>GO TO 3.

NO>>Go to 3 after the learning condition is fulfilled.

3.PERFORM “CLUTCH GEAR LEARNING”

With CONSULT-III

Perform “CLUTCH GEAR LEARNING” in “Work support”.
Select “Start”.

■ CAUTION ■
The "CLUTCH GEAR LEARNING" must be completed at temperature within 50 – 90°C (122 – 194°F). The learning is not yet completed if the temperature condition is outside the specified value during learning.

Is "completed" displayed?

YES>>End of learning

NO>>GO TO 4.

4.CHECK THE LEARNING CONDITION

With CONSULT-III

Turn the ignition switch OFF, and wait for 15 seconds or more.
Start the engine.
Select “RANGE”, “ACCEL POSI SEN 1”, “FLUID TEMP”, “BATTERY VOLTAGE”, “ENGINE SPEED”, “VEHICLE SPEED”, and “LINE PRESSURE” in “Data Monitor”.

Check that the following learning condition is fulfilled.

RANGE	: P
ACCEL POSI SEN 1	: 0.0/8
FLUID TEMP	: 50 – 85 °C (122 – 185°F)
BATTERY VOLTAGE	: 11 V or more
ENGINE SPEED	: 650 – 2,000 rpm
VEHICLE SPEED	: 3.5 km/h (2 MPH) or less
LINE PRESSURE	: 0.35 MPa (3.57 kg/cm², 50.75 psi) or more

Is the learning condition fulfilled?

YES>>GO TO 5.

NO>>Go to 3 after the learning condition is fulfilled.

5.PERFORM “ACTIVE TEST” (CLUTCH A SOLENOID)

With CONSULT-III

Select “C/L A PRESS S/V” in “Active Test”.
Select “CLUTCH A PRESS”, and “TGT CLUTCH A PRS”.
Raise “CLUTCH A PRESS” to 1.0 MPa (10.2 kg/cm², 145 psi), and then lower it to 0 MPa (0 kg/cm², 0 psi).
Check that “CLUTCH A PRESS” and “TGT CLUTCH A PRS” follow with an equal value.

Do “CLUTCH A PRESS” and “TGT CLUTCH A PRS” follow with an equal value?

YES>>GO TO 6.

NO>>Check “Self Diagnostic Result” of “TRANSMISSION”.

6.PERFORM “ACTIVE TEST” (CLUTCH B SOLENOID)

With CONSULT-III

Select “C/L B PRESS S/V” in the “Active Test”.
Select “CLUTCH B PRESS”, and “TGT CLUTCH B PRS”.
Raise “CLUTCH B PRESS” to 1.0 MPa (10.2 kg/cm², 145 psi), and then lower it to 0 MPa (0 kg/cm², 0 psi).
Check that “CLUTCH B PRESS” and “TGT CLUTCH B PRS” follow with an equal value.

Do “CLUTCH B PRESS” and “TGT CLUTCH B PRS” follow with an equal value?

YES>>GO TO 3.

NO>>Check “Self Diagnostic Result” of “TRANSMISSION”.