PRECAUTIONS
REAR FINAL DRIVE
Aluminum Die-Casting Parts Handling
PROHIBITION OF WELDING OR BEATING REPAIR- Material made of aluminum die-casting parts is heat-treated and looses strength when being exposed to welding heat. Do not perform welding repair for cracks, damage or others.
- For aluminum die-casting parts deformation, do not perform repair by beating. Always repair by replacement as an assembly.
CRACK CHECKWhen the vehicle is damaged, always perform a visual deformation check and a crack check.
Crack Check ProceduresFor a crack check, use dye penetrant inspection fluid (pre-cleaning fluid, penetrant fluid and developer fluid).
■ CAUTION ■
Always perform a crack check in accordance with the procedures specified by the manufacturer of the dye penetrant inspection fluid.- 1.Spray pre-cleaning fluid on the checking surface for cleaning.
- 2.Spray penetrant fluid on the checking surface and wait until the penetrant fluid soaks into any cracks.
- 3.Wipe off excessive penetrant fluid, and then also lightly wipe off penetrant fluid using a wet cloth.
- 4.Spray developer fluid on the checking surface.
- 5.Cracks, if any, are dyed red in color.
STRAY CURRENT CORROSION- Corrosion occurs to aluminum die-casting parts by the stray current corrosion phenomenon, when directly contacting other parts made of steel. Always apply anti-stray current corrosion paint (primer) on the mounting surface.
- Clean mounting surface to prevent any foreign matter, steel powder or others from being mixed in. Always apply the specified adhesive when installing.
- Corrosion by stray current corrosion may occur when installing with any other bolts than the specified bolt. Always use the specified bolt that is surface treated.
- When loosening the specified bolt that is tightened, the treated surface may peel. Never reuse the specified bolt that is tightened once.
TIGHTENING TORQUE CONTROLMaterial made of aluminum die-casting parts is soft in term of hardness. Tightening torque must be controlled exactly as specified. Always use a torque wrench to install any part to the specified tightening torque.
■ WARNING ■
Never use a power tool to remove or tighten bolts for aluminum die-casting part.Service Notice or Precautions for Rear Final Drive
- The rear final drive cannot be disassembled. Never service this part except for checking for oil leakage or other malfunctions or replacing oil.
- When replacing the rear final drive, replace the transmission assembly as a set.
- Never use gasket fluid because it may dissolve in the gear oil.
- Overhaul should be done in a clean work area, it is preferable to work in dustproof area.