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ADJUSTMENT

Fig. 1: Valve arrangement — 1.2L engine

Fig. 2: Valve arrangement — 1.6L and 1.8L engines

Fig. 3: Remove the valve cover — 1.6L engine shown

Fig. 4: Loosen the adjuster locknut

Fig. 5: Use a feeler gauge and wrench to adjust the gap if needed

NOTE: The only engines which require valve lash adjustment are the 1.2L, 1.6L and 1.8L engines. The remaining engines are equipped with hydraulic lifter assemblies which adjust automatically.

The valve lash should be checked and adjusted every 15,000 miles (24,000 km). It is not necessary to adjust the valve lash on hydraulic lifter equipped vehicles.

NOTE: Before adjusting the valve clearance, check the cylinder head torque.

  1. With the engine cold, rotate the engine so that the No. 1 piston is at Top Dead Center (TDC) of its compression stroke. The No. 1 piston is at top dead center when the distributor rotor is pointing to the No. 1 terminal (as though the distributor cap were in place) and the 0 mark on the flywheel or front pulley is opposite the pointer on the housing or front cover.
  2. Check the clearance of both the intake and exhaust valves of the No. 1 cylinder by inserting a feeler gauge between each valve stem and rocker arm.
  3. If the clearance is not within specifications, loosen the locknut with the proper size wrench and turn the adjusting stud either in or out until the valve clearance is correct.

    NOTE: Proper valve clearance is obtained when the feeler gauge slides between the valve stem and the rocker arm with a minimum amount of resistance.

  4. Tighten the locknut and recheck the valve stem-to-rocker clearance.
  5. The rest of the valves are adjusted in the same way. Bring each piston to TDC of its compression stroke, then check and adjust the valves for that cylinder. The proper valve adjustment sequence is 1-3-2-4 for the 1.6L and 1.8L engines; 1-3-2 for the 1.2L engine.
  6. Rotate the crankshaft at least two revolutions, then recheck the valve clearance.
  7. Tighten the rocker arm locknuts to 12–17 ft. lbs. (17–23 Nm) for the 1.2L engine, and 10–13 ft. lbs. (14–18 Nm) for the 1.6L and 1.8L engines.
  8. Install the valve covers using new gaskets. Tighten the retaining nuts to 5–6 ft. lbs. (6–7 Nm) on the 1.2L engine and 2–3 ft. lbs. (3–4 Nm) on the 1.6L and 1.8L engines.

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