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MAGNETIC SWITCH REPLACEMENT

On all engines except the 1.2L and 1.6L, the magnetic switch is an integral part of the starter housing. The starter must be completely disassembled to gain access to the switch.

1.2L and 1.6L Engines
  1. With the starter removed from the vehicle, loosen the magnetic switch nut to remove the connecting wire.
  2. Remove the magnetic switch by removing the attaching bolts.
  3. Separate the torsion spring from the switch.

    To install:

  4. Check conductivity between terminal S (the smaller post) and the switch body. If none, replace the switch.
  5. Check conductivity between terminal M (the large post) and terminal S. If none, replace the switch.
  6. With the plunger pushed inward, check conductivity between terminals M and B. If none, replace the switch.
  7. Assemble the switch with the torsion spring and install on the starter.
  8. Insert and tighten the switch attaching bolts to 5–6 ft. lbs. (6–8 Nm).
  9. Install the connecting wire and the nut securely.
  10. Install the starter in the vehicle.

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