Ignition coil and spark plug (FA20)
Components Removal / installation
ENGINE CONTROL
IGNITION COIL AND SPARK PLUG (FA20)
EXPLODED VIEW
REMOVAL
1. Hood SUB-ASSY setting (Refer to 
)
)2. Disconnection of the battery ground terminal (Refer to )
)3. Removal of front strut tower bar LH (Refer to )
)4. Removal of front strut tower bar RH (Refer to )
)5. Removal of air cleaner case SUB-ASSY (Refer to )
)
6. Engine wiring disconnection
(1) Release the four clamps and disconnect the engine wiring.
(2) Release 1 clamp to disconnect the engine wire (RHD transmission M/T).
(3) Remove the bolt and three clamps, and then disconnect the engine wiring.
7. Disconnection of clutch flexible hose bracket No.1 (RHD transmission M/T)
(1) Remove the clip, and disconnect the master cylinder-to-release cylinder hose.
(2) Remove the bolt, and disconnect the clutch flexible hose bracket No. 1.
8. Removal of exhaust manifold
(Refer to )
)9. Disconnection of front crossmember SUB-ASSY
(1) Remove the 2 nuts on the engine mount.
10. Installation of SST
(1) Tie the exhaust pipe SUB-ASSY FR to the front suspension crossmember SUB-ASSY with the rope.
NOTE:
This operation is required to avoid dropping the exhaust pipe SUB-ASSY FR.
(2) Install the SST to the cylinder block.
Standard value:
Captions in illustration
| *1 |
12281-38150 |
| *2 |
90119-14120 |
SST
12281-38150
90119-14120
Standard value:
Tightening torque=43N·m
{
439kgf·cm}
{31.7ft·lbf}
(3) Release the clamp and disconnect the engine wiring.
Captions in illustration
| *1 |
LH |
| *2 |
RH |
NOTE:
This procedure is required to prevent the engine wiring from damaging.
(4) Install the SST to the vehicle.
SST
99099AJ000
18679AA020
CAUTION:
·When installing the SST to the vehicle, do not damage the engine wiring.
·Use a shackle with the load capacity of 250 kg (551 lb) or more.
·Use a shackle with the load capacity of 250 kg (551 lb) or more.
(5) Lift the engine ASSY a little bit at a time until the stud bolt of the engine mount is removed from the front crossmember.
CAUTION:
·To avoid the damage to the SST, apply grease or lubricant to the threaded portion.
·To avoid the damage to the vehicle and parts, perform lifting operation a little bit at a time while checking the clearance in each part.
·Lift the engine until the intake manifold (#4) slightly comes in contact with the A/C suction hose.
·Insert a cloth between the intake manifold (#4) and the A/C suction hose to protect each part.
·To avoid the damage to the vehicle and parts, perform lifting operation a little bit at a time while checking the clearance in each part.
·Lift the engine until the intake manifold (#4) slightly comes in contact with the A/C suction hose.
·Insert a cloth between the intake manifold (#4) and the A/C suction hose to protect each part.
(6) Install the SST between engine mount and front crossmember.
SST
18632AA020
11. Removal of intake manifold protector (bank 2 side)
(1) Remove the bolt, and disconnect the fuel hose bracket.
(2) Remove 2 bolts, and remove the intake manifold protector (bank 2 side).
12. Removal of ignition coil ASSY (bank 2 side)
(1) Disconnect 2 connectors for the ignition coil ASSY.
(2) Remove 2 bolts, and remove 2 ignition coil ASSYs.
13. Removal of spark plug (bank 2 side)
(1) Remove 2 spark plugs.
14. Removal of injector driver (Refer to )
)
15. Removal of ignition coil ASSY (bank 1 side)
(1) Disconnect 2 connectors for the ignition coil ASSY.
(2) Remove 2 bolts, and remove 2 ignition coil ASSYs.
16. Removal of spark plug (bank 1 side)
(1) Remove 2 spark plugs.
INSTALLATION
1. Installation of spark plug (bank 1 side)
(1) Install 2 spark plugs.
Standard value:
Standard value:
Tightening torque=17N·m
{
174kgf·cm}
{12.5ft·lbf}
2. Installation of ignition coil ASSY (bank 1 side)
(1) Using 2 bolts, install the ignition coil ASSY.
Standard value:
Standard value:
Tightening torque=8.5N·m
{
87kgf·cm}
{6.3ft·lbf}
(2) Connect 2 connectors of the ignition coil ASSY.
3. Installation of injector driver (Refer to )
)4. Installation of spark plug (bank 2 side)
(1) Install 2 spark plugs.
Standard value:
Standard value:
Tightening torque=17N·m
{
174kgf·cm}
{12.5ft·lbf}
5. Installation of ignition coil ASSY
(1) Using 2 bolts, install the ignition coil ASSY.
Standard value:
Standard value:
Tightening torque=8.5N·m
{
87kgf·cm}
{6.3ft·lbf}
(2) Connect 2 connectors of the ignition coil ASSY.
6. Installation of intake manifold protector (bank 2 side)
(1) Using 2 bolts, install the intake manifold protector (bank 2 side).
Standard value:
Standard value:
Tightening torque=19N·m
{
194kgf·cm}
{14.0ft·lbf}
(2) Install the fuel hose bracket.
Standard value:
Standard value:
Tightening torque=7.5N·m
{
76kgf·cm}
{5.5ft·lbf}
7. Removal of SST
(1) Using the SST, lift the engine ASSY.
(2) Remove the SST.
SST
18632AA020
8. Connection of front crossmember SUB-ASSY
(1) Install the two nuts of engine mounting.
Standard value:
Standard value:
Tightening torque=45N·m
{
459kgf·cm}
{33.2ft·lbf}
(2) Remove the rope which secures the joint pipe to the front suspension crossmember SUB-ASSY.
9. Removal of SST
10. Installation of exhaust manifold (Refer to )
)11. Connection of clutch flexible hose bracket No. 1 (RHD transmission M/T)
(1) Using the bolt, connect the clutch flexible hose bracket No. 1.
Standard value:
Standard value:
Tightening torque=7.5N·m
{
77kgf·cm}
{5.5ft·lbf}
(2) Using the clip, connect the master cylinder-to-release cylinder hose.
12. Engine wiring connection
(1) Connect the engine wiring with the bolt and three clamps.
Standard value:
Standard value:
Tightening torque=11N·m
{
112kgf·cm}
{8.1ft·lbf}
(2) Using 1 clamps, connect the engine wire. (RHD transmission M/T)
(3) Using 4 clamps, connect the engine wire.
13. Installation of air cleaner case SUB-ASSY (Refer to )
)14. Front strut tower bar LH installation (Refer to )
)15. Front strut tower bar RH installation (Refer to )
)16. Connection of the battery ground terminal
Standard value:
Standard value:
Tightening torque=6.0N·m
{
61kgf·cm}
{4.4ft·lbf}
17. Shift lever position check (transmission A/T) (Refer to )
)18. Hood SUB-ASSY setting (Refer to )
)