Automatic transmission ASSY
Components Removal / installation
AUTOMATIC TRANSMISSION / TRANSAXLE
AUTOMATIC TRANSMISSION ASSY
EXPLODED VIEW
REMOVAL
1. Disconnection of battery ground terminal (refer to 
)
)2. Removal of under cover front AL (refer to )
)3. Removal of under cover COMPL T/M (refer to )
)4. Removal of under cover rear LH (refer to )
)5. Removal of under cover rear RH
6. Drainage of automatic transmission fluid (refer to )
)7. Removal of propeller shaft W/ center bearing ASSY
(Refer to )
)8. Removal of stabilizer bar FR
(Refer to )
)9. Removal of starter ASSY
(Refer to )
)10. Disconnection of wiring harness
NOTE:
Secure the disconnected harnesses using tape, etc. to keep them out of the way.
(1) Release the lock of the connector A to move the lock lever, and disconnect the connector.
Captions in illustration
 |
Lock unit |
(2) Disconnect the connector B.
(3) Remove the bolts, then disconnect the ground wire.
(4) Release the lock of the connector A to move the lock lever, and disconnect the connector.
Captions in illustration
|
|
Lock unit |
(5) Disconnect the connector B and C.
(6) Release the 4 clamps to remove the wiring harness from the intake manifold. (RHD model)
(7) Release the clamp and disconnect the wiring harness.
(8) Remove the bolt, and then remove the wiring harness clamp bracket.
(9) Remove 2 bolts to disconnect the engine hanger No.2.
11. Disconnection of vacuum pipe (LHD model)
(1) Remove 2 bolts to disconnect the vacuum pipe.
12. Removal of flywheel housing under cover
(1) Remove the flywheel housing under cover.
13. Removal of drive plate and torque converter setting bolt
(1) Use the SST to lock the crankshaft pulley.
SST
18355AA000
18334AA000
(2) Remove the six drive plate & torque converter setting bolts through the service hole.
(3) Install the SST to the converter case.
SST
18750AA010
14. Disconnection of automatic transmission ASSY
(1) Remove the 2 bolts connecting the automatic transmission ASSY.
15. Removal of exhaust pipe ASSY FR
(Refer to )
)
16. Engine ASSY support
(1) Remove the air cleaner ASSY W/hose. (Refer to )
)(2) Install the SST to the engine unit.
SST
12281-38150
90119-14120
(3) Disconnect the clip fixing the bulkhead harness to the vehicle.
(4) Install the SST to the engine and support the engine.
SST
99099AJ000
18679AA020
CAUTION:
·Keep the harness from being caught in when setting the SST on the vehicle.
·Use a shackle with the load capacity of 250 kg or more.
·Use a shackle with the load capacity of 250 kg or more.
(5) Rotate the handle on the top of the SST to lift up the engine slightly.
17. Removal of transmission oil cooler hose
(1) Move the 4 hose clamps and remove the 2 transmission oil cooler hoses.
CAUTION:
Have a container ready for catching fluid remaining in the oil cooler hose.
18. Disconnection of oil cooler tube
(1) Remove 2 bolts to disconnect the oil cooler tube.
19. Removal of transmission revolution sensor (NT) (refer to )
)
20. Removal of floor shift gear shifting rod SUB-ASSY No.1
(1) Remove the snap pin and the shaft, and disconnect the floor shift gear shifting rod SUB-ASSY No.1 from the control shaft lever RH.
(2) Remove the nut and remove the floor shift gear shifting rod SUB-ASSY No.1 from the swivel.
(3) Remove the grommet and spacer from the control shaft lever RH.
21. Removal of exhaust pipe bracket
(1) Remove 2 bolts to remove the exhaust pipe bracket from the automatic transmission ASSY.
22. Automatic transmission ASSY support
(1) Use the SST to support the automatic transmission ASSY.
SST
18632AA010
23. Removal of engine rear mounting member
24. Removal of engine mounting insulator RR No.1
(1) Remove 4 bolts to remove the engine mounting insulator RR No.1 from the automatic transmission ASSY.
25. Removal of automatic transmission ASSY
26. Removal of wiring harness
(1) Disconnect the neutral start switch ASSY connector, transmission wire connector, and transmission revolution sensor (SP2) connector.
NOTE:
Release the claw and tilt the lever downward to disconnect the connector of the transmission wire.
(2) Release the 6 clamps to remove the wiring harness from the automatic transmission ASSY.
27. Removal of oil cooler tube
(1) Move 4 hose clamps and remove the 2 oil cooler hoses.
(2) Remove 2 bolts to remove the oil cooler tube.
28. Removal of torque converter ASSY
(1) Remove the torque converter ASSY from the automatic transmission ASSY.
29. Torque converter ASSY check (refer to )
)INSTALLATION
1. Installation of torque converter ASSY
(1) Engage the input shaft spline with the turbine liner spline.
(2) Engage the stator shaft spline with the stator spline while turning the torque converter ASSY about 180° clockwise.
NOTE:
If it is difficult to engage the stator shaft spline with the stator spline, reverse the converter about 10 mm and then turn the torque converter ASSY again to engage the splines.
(3) Turn the torque converter ASSY clockwise to engage the key of the oil pump drive gear with the key groove of the torque converter ASSY.
CAUTION:
Do not press the torque converter ASSY excessively to engage it.
(4) Measure dimension A between the automatic transmission ASSY installing surface of the engine block and the torque converter installing surface of the drive plate.
(5) Measure dimension B from the end face of the housing after the torque converter ASSY is installed to the converter set block, and check that it is larger than dimension A.
Standard value
: B = A + 1 mm {0.04 in} or more
2. Installation of oil cooler pipe
(1) Install the oil cooler pipe with 2 bolts.
Standard value:
Standard value:
Tightening torque=21N·m
{
214kgf·cm}
{15.5ft·lbf}
(2) Install 2 new oil cooler hoses with 4 hose clamps.
3. Installation of wiring harness
(1) Engage the 6 clamps and install the wiring harness to the automatic transmission ASSY.
(2) Connect the neutral start switch ASSY connector, transmission wire connector, and transmission revolution sensor (SP2) connector.
NOTE:
For the transmission wire connector, push up the lever until a sound indicating the claw is hooked is heard.
4. Installation of automatic transmission ASSY
(1) Make sure that the knock pins are attached to 2 locations on the engine side.
(2) Keep the engine and the automatic transmission ASSY horizontal, then align the knock pins and the knock pin holes and tighten the 2 bolts and 2 nuts shown in the figure.
Standard value:
Captions in illustration
| *1 |
Knock pin |
 |
Bolt |
|
|
Nut |
Standard value:
Tightening torque=50N·m
{
510kgf·cm}
{36.9ft·lbf}
CAUTION:
Do not pry apart the automatic transmission ASSY with excessive force.
5. Installation of engine mounting insulator RR No.1
(1) Install the engine mounting insulator RR No.1 to the automatic transmission ASSY with 4 bolts.
Standard value:
Standard value:
Tightening torque=40N·m
{
408kgf·cm}
{29.5ft·lbf}
6. Installation of engine rear mounting member
(1) Install the engine rear mounting member with 4 bolts, 2 nuts, and 2 washers.
Standard value:
Standard value:
Tightening torque=55N·m
{
561kgf·cm}
{40.6ft·lbf} (nut)
Tightening torque=65N·m { 663kgf·cm} {17.0ft·lbf} (bolt)
Tightening torque=65N·m { 663kgf·cm} {17.0ft·lbf} (bolt)
7. Installation of exhaust pipe bracket
(1) Install the exhaust pipe bracket with 2 bolts.
Standard value:
Standard value:
Tightening torque=23N·m
{
235kgf·cm}
{17.0ft·lbf}
8. Connection of floor shift gear shifting rod SUB-ASSY No.1
(1) Install the grommet and spacer to the control shaft lever RH.
(2) Connect the floor shift gear shifting rod SUB-ASSY No.1 to the control shaft lever RH and install the snap pin and the shaft.
(3) Set the select lever to N position.
(4) Insert a 0.3 mm thickness gauge between the select lever and the guide plate, and secure it with tape, etc.
CAUTION:
Keep the thickness gauge from entering the portion (arc) shown in the figure.
Captions in illustration
| *a |
Front side of vehicle |
(5) Pull the floor shift gear shifting rod SUB-ASSY No.1 toward the rear of the vehicle until it stops, then put it back 2 steps (to N position).
(6) Temporarily install the floor shift gear shifting rod SUB-ASSY No.1 with a nut while seating it on the flat surface of the swivel.
CAUTION:
Be sure to seat it by hand and temporarily tighten the nut.
(7) Tighten the nut with the arm COMPL lightly pressed toward the rear of the vehicle.
Standard value:
Standard value:
Tightening torque=18N·m
{
184kgf·cm}
{13.3ft·lbf}
CAUTION:
·Do not press the arm COMPL excessively.
·Check that the floor shift gear shifting rod SUB-ASSY No.1 remains seated on the flat surface of the swivel.
·Check that the floor shift gear shifting rod SUB-ASSY No.1 remains seated on the flat surface of the swivel.
9. Installation of transmission revolution sensor (NT) (refer to )
)10. Connection of oil cooler tube
(1) Tighten the oil cooler pipe together with the oil cooler tube with 2 bolts.
Standard value:
Standard value:
Tightening torque=21N·m
{
214kgf·cm}
{15.5ft·lbf}
11. Installation of transmission oil cooler hose
(1) Install 2 new transmission oil cooler hoses with 4 hose clamps.
12. Installation of exhaust pipe ASSY.
(Refer to )
)13. Connection of automatic transmission ASSY
(1) Tighten the 2 connecting bolts on the automatic transmission ASSY.
Standard value:
Standard value:
Tightening torque=50N·m
{
510kgf·cm}
{36.9ft·lbf}
14. Remove the SST.
15. Installation of drive plate and torque converter setting bolt
(1) Install the drive plate and 6 torque converter setting bolts.
Standard value:
Standard value:
Tightening torque=25N·m
{
255kgf·cm}
{18.4ft·lbf}
CAUTION:
·Be careful not to drop the drive plate and the torque converter setting bolts into the clutch housing.
·Be careful not to damage the drive plate and the torque converter setting bolts.
·Be careful not to damage the drive plate and the torque converter setting bolts.
16. Installation of flywheel housing under cover
(1) Install the flywheel housing side cover.
17. Installation of vacuum pipe (LHD model)
(1) Install the vacuum pipe with 2 bolts.
Standard value:
Standard value:
Tightening torque=18N·m
{
184kgf·cm}
{13.3ft·lbf}
18. Connection of wiring harness
(1) Install the engine hanger No.2 with 2 bolts.
Standard value:
Standard value:
Tightening torque=21N·m
{
214kgf·cm}
{15.5ft·lbf}
(2) Install the wiring harness clamp bracket with the bolt.
Standard value:
Standard value:
Tightening torque=7.5N·m
{
77kgf·cm}
{13.3ft·lbf}
(3) Engage the clamp to connect the wiring harness.
(4) Connect the 3 connectors.
NOTE:
For connector A, push down the lever until a sound indicating the claw is hooked is heard.
Captions in illustration
|
|
Lock unit |
(5) Engage the 4 clamps to connect the wiring harness to the intake manifold. (RHD model)
(6) Connect the ground wire with the bolt.
Standard value:
Standard value:
Tightening torque=13N·m
{
133kgf·cm}
{9.6ft·lbf}
19. Installation of starter ASSY
(Refer to )
)20. Installation of air cleaner ASSY W/hose
(Refer to )
)21. Installation of stabilizer bar FR
(Refer to )
)22. Installation of propeller shaft W/ center bearing ASSY
(Refer to )
)23. Installation of under cover rear LH (refer to )
)24. Installation of under cover rear RH
NOTE:
Perform the same procedures on the RH side.
25. Installation of under cover COMPL T/M (refer to )
)26. Installation of under cover front AL (refer to )
)27. Connection of battery ground terminal (refer to )
)28. Check of select lever position (refer to )
)29. Filling of automatic transmission fluid
(Refer to )
)30. Check of exhaust gas leakage (refer to )
)31. Initialization when removing/installing battery terminals
(Refer to )
)