Clutch release cylinder ASSY
Components Removal / installation
CLUTCH
CLUTCH RELEASE CYLINDER ASSY
EXPLODED VIEW
REMOVAL
1. Handling/working precautions
CAUTION:
Do not let clutch fluid come into contact with the painted surface. If it is splashed, immediately wash it off with water.
2. Disconnection of master cylinder-to-release cylinder hose
(1) Remove the union bolt and 2 gaskets and disconnect the master cylinder-to-release cylinder hose from the clutch release cylinder ASSY.
3. Removal of clutch release cylinder ASSY
(1) Remove 2 bolts to remove the clutch release cylinder ASSY.
INSTALLATION
1. Installation of clutch release cylinder ASSY
(1) Install the clutch release cylinder ASSY with the 2 bolts.
Standard value:
Standard value:
Tightening torque=37N·m
{
377kgf·cm}
{27.3ft·lbf}
2. Connection of master cylinder-to-release cylinder hose
(1) Connect the master cylinder-to-release cylinder hose to the clutch release cylinder ASSY with the union bolt through 2 new gaskets.
Standard value:
Standard value:
Tightening torque=18N·m
{
184kgf·cm}
{13.3ft·lbf}
CAUTION:
·When tightening by combining a torque wrench and union nut wrench to extend the whole length, the actual torque will be excessive if tightened until the reading of the torque wrench reaches the specified tightening torque. (Refer to 
)
·When restoring the clutch release cylinder ASSY, check that the clutch hose is deflected in the same direction as shown in the figure.
·Install the master cylinder-to-release cylinder hose with the marking facing upward.
)·When restoring the clutch release cylinder ASSY, check that the clutch hose is deflected in the same direction as shown in the figure.
·Install the master cylinder-to-release cylinder hose with the marking facing upward.
Captions in illustration
| *A |
LHD model |
| *B |
RHD model |
3. Filling of clutch fluid (refer to )
)4. Air bleeding of clutch pipeline (refer to )
)5. Clutch fluid leakage check
6. Clutch fluid amount check (refer to )
)