Clutch pedal switch (RHD model)
Components Inspection Removal / installation
CLUTCH
CLUTCH PEDAL SWITCH (RHD MODEL)
EXPLODED VIEW
REMOVAL
1. Disconnection of battery ground terminal (refer to 
)
)2. Removal of instrument side panel RH (refer to )
)3. Removal of instrument panel under cover SUB-ASSY No.1 (refer to )
)4. Removal of instrument panel under cover SUB-ASSY No.2 (refer to )
)5. Removal of knee airbag module (refer to )
)
6. Removal of clutch switch ASSY
(1) Disconnect the connector from the clutch switch ASSY.
(2) Remove the nut and then remove the clutch switch ASSY from the clutch pedal support SUB-ASSY.
7. Removal of clutch start switch ASSY
(1) Disconnect the connector.
(2) Remove the nut, and then remove the clutch start switch ASSY from the clutch pedal support SUB-ASSY.
INSTALLATION
1. Installation of clutch start switch ASSY
(1) Install the clutch start switch ASSY to the clutch pedal support SUB-ASSY with the nut.
Standard value:
Standard value:
Tightening torque=8.0N·m
{
82kgf·cm}
{5.9ft·lbf}
(2) Measure the gap shown in the figure with the clutch pedal fully depressed.
Captions in illustration
| *a |
Gap of clutch switch ASSY |
Standard value
: 3.2 to 4.6 mm {0.126 to 0.181 in}
(3) Connect the connector.
2. Installation of clutch switch ASSY
(1) Push the clutch pedal cushion No.1 to the switch ASSY so that no gap exists.
(2) Install the clutch switch ASSY to the clutch pedal support SUB-ASSY with the nut.
Standard value:
Captions in illustration
| *1 |
Clutch pedal cushion No.1 |
| *2 |
Clutch switch ASSY |
Standard value:
Tightening torque=8.0N·m
{
82kgf·cm}
{5.9ft·lbf}
(3) Connect the connector to the clutch switch ASSY.
3. Installation of knee airbag module (refer to )
)4. Installation of instrument panel under cover SUB-ASSY No.2 (refer to )
)5. Installation of instrument panel under cover SUB-ASSY No.1 (refer to )
)6. Installation of instrument side panel RH (refer to )
)7. Connection of the battery ground terminal
Standard value:
Standard value:
Tightening torque=6.0N·m
{
61kgf·cm}
{4.4ft·lbf}
8. Settings when removing/installing battery terminals (refer to )
)9. Check of airbag warning light (refer to )
)10. Check of clutch start switch ASSY function (refer to )
)ON-VEHICLE INSPECTION
1. Check of clutch start switch ASSY
(1) Make sure that engine does not start with clutch pedal not depressed.
(2) Make sure that engine starts with the clutch pedal fully depressed. If necessary, replace the clutch start switch ASSY with a new one.
UNIT INSPECTION
1. Check of clutch start switch ASSY