Parking brake ASSY
Components Removal / installation
PARKING BRAKE
PARKING BRAKE ASSY
EXPLODED VIEW


DISASSEMBLY
1. Removal of rear tire
2. Disconnection of rear disc brake caliper ASSY LH
(1) Remove 2 bolts and then disconnect the rear disc brake caliper from the rear axle carrier.
CAUTION:
Hang the brake caliper, using a wire or equivalent.
3. Removal of rear disc
4. Removal of parking brake shoe return tension spring No.2 (installed to the front side)
5. Removal of parking brake shoe return tension spring No.2 (installed to the rear side)
6. Removal of parking brake shoe strut compression spring
7. Removal of parking brake shoe hold-down compression spring (installed to the front side)
8. Removal of parking brake shoe hold-down spring pin (installed to the front side)
(1) Remove the tension pin (installed to the front side).
9. Removal of parking brake shoe strut LH
10. Removal of parking brake shoe hold-down compression spring (installed to the rear side)
11. Removal of parking brake shoe hold-down spring pin (installed to the rear side)
NOTE:
Service the parking brake shoe hold-down spring pin (installed to the rear side) using the same procedures for the parking brake shoe hold-down spring pin (installed to the front side).
12. Removal of parking brake shoe adjusting screw set LH
(1) Spread the parking brake shoe kit outward by hand and pull it out from the lower side of the vehicle.
(2) Remove the parking brake shoe adjusting screw set LH from the parking brake shoe kit.
13. Removal of parking brake shoe kit
(1) Remove the parking brake shoe kit from the parking brake shoe return tension spring No.3.
14. Removal of parking brake shoe return tension spring No.3.
(1) Remove the parking brake shoe return tension spring No.3 from the parking brake shoe kit.
15. Disconnection of parking brake shoe lever LH
(1) Disconnect the parking brake shoe lever LH.
16. Removal of parking brake shoe C type washer
(1) As shown in the figure, spread the parking brake shoe C type washer and remove it from the parking brake shoe kit.
17. Removal of parking brake shoe wave washer
(1) Remove the parking brake shoe wave washer.
18. Removal of parking brake shoe pin
(1) Remove the parking brake shoe pin.
INSPECTION
1. Rear disc inner diameter check
(1) Using a caliper, check the inner diameter of the disc.
Limit
: 191.0mm {7.52 in}
Reference value:
: 190.0mm {7.48 in} (New)
2. Parking brake shoe lining thickness check
Limit
: 1.5mm {0.059in}
Reference value:
: 3.5 mm {0.138 in} (New)
CAUTION:
Replace the right and left parts as a set. (for preventing the unequal distribution of the braking force)
ASSEMBLY
1. Applying grease to backing plate
2. Installation of parking brake shoe pin
(1) Install the parking brake shoe pin to the parking brake shoe kit.
3. Installation of parking brake shoe lever LH
(1) Apply a thin coat of non-melting lubrication to the contacting part of the parking brake shoe lever LH and the parking brake shoe pin.
(2) Install the parking brake shoe lever LH to the parking brake shoe kit.
4. Installation of parking brake shoe wave washer
(1) Install the parking brake shoe wave washer.
5. Installation of parking brake shoe C type washer
(1) Install a new parking brake shoe C type washer.
(2) Using a pliers, crimp the parking brake shoe C type washer.
6. Installation of parking brake cable ASSY No.3
(1) Using a pair of needle nose pliers, install the parking brake cable ASSY No.3 to the parking brake shoe lever LH.
7. Installation of parking brake shoe return tension spring No.3.
(1) Install the parking brake shoe return tension spring No.3 to the parking brake shoe kit.
8. Installation of parking brake shoe kit (installed to the front side)
(1) Install the parking brake shoe kit to the parking brake shoe return tension spring No.3.
9. Installation of parking brake shoe adjusting screw set LH
(1) Apply disc brake grease to the threaded portion of the parking brake shoe adjusting screw set LH and the piece-attaching part.
(2) Install the parking brake shoe adjusting screw set LH to the parking brake shoe kit.
CAUTION:
The direction of parking brake shoe adjusting screw set is different for RH and LH. Be careful not to install them in the wrong direction.
Captions in illustration
![]() |
Disc brake grease (Molykote 44MA) or equivalent |
![]() |
Front of the vehicle (LH side) Rear of the vehicle (RH side) |
(3) Spread the parking brake shoe kit outward by hand and align it to the backing plate.
10. Installation of parking brake shoe hold-down spring pin (installed to the rear side)
(1) Install the parking brake shoe hold-down spring pin (installed to the rear side) to the backing plate.
11. Installation of parking brake shoe hold-down compression spring (installed to the rear side)
12. Installation of parking brake shoe strut LH
13. Installation of parking brake shoe hold-down spring pin (installed to the front side)
(1) Install the parking brake shoe hold-down spring pin (installed to the front side) to the backing plate.
14. Installation of parking brake shoe hold-down compression spring (installed to the front side)
15. Installation of parking brake shoe strut compression spring
(1) Install the parking brake shoe strut compression spring to the parking brake shoe strut LH.
16. Installation of parking brake shoe return tension spring No.2 (installed to the rear side)
(1) Install the parking brake shoe return tension spring No.2 (installed to the rear side).
17. Installation of parking brake shoe return tension spring No.2 (installed to the front side)
(1) Install the parking brake shoe return tension spring No.2 (installed to the front side).
18. Parking brake installation check
19. Installation of rear disc
20. Clearance adjustment of disc and lining
(1) Using a hub nut, secure the rear disc.
(2) Remove the service hole plug of the rear disc, and turn the rear disc until the service hole is aligned to the adjusting screw.
(3) Using a flat tip screwdriver, turn the adjusting screw in the extension direction until the parking brake shoe is in close contact with the disc.

Captions in illustration
| *a |
Extend |
*b |
Contract |
(4) Turn the adjusting screw in the contraction direction until the rear disc rotates lightly.
NOTE:
Standard number of notches to return: 10
(5) Check for brake drag.
(6) Remove the hub nut.
21. Connection of rear disc brake caliper ASSY LH
(1) Using 2 new bolts, install the rear disc brake caliper ASSY LH.
Standard value:
Standard value:
Tightening torque=66N·m
{
673kgf·cm}
{48.7ft·lbf}
CAUTION:
·Do not twist the flexible hose.
·Make sure that there is no foreign matter or damage on the threaded portion.
·Make sure that there is no foreign matter or damage on the threaded portion.
24. Installation of rear tire
Standard value:
Standard value:
Tightening torque=120N·m
{
1224kgf·cm}
{88.5ft·lbf}



