Subaru BRZ 2013 · Service Manual Steering

Steering system

Precautions Troubleshooting Inspection

STEERING COLUMN
STEERING SYSTEM
PRECAUTIONS
1. SRS airbag system handling and precautions for operation
CAUTION:
As this maintenance procedure may have an effect on the SRS airbag system, be sure to check the SRS airbag system precautions before commencing work. (Refer to )
2. Correct handling and precautions for operation
(1) Handling of the steering computer ASSY
(a) Do not apply any impact to the steering column ASSY (particularly the motor and torque sensor parts). Be sure to replace with a new part if strong impact is applied (such as hitting or dropping the part).
(b) Do not pull on the steering column ASSY wiring harness.
(c) Do not release the tilt lever while the steering column ASSY is removed from the vehicle.
(d) After replacing the steering column ASSY, perform torque sensor zero point calibration and rotation angle sensor output calibration. (Refer to )
(2) Precautions when connecting or disconnecting connectors
(a) Before you disconnect any connectors related to the electric power steering system, turn the ignition to IG ON and set the steering to the straight-ahead position. Disconnect the connector after turning the ignition to IG OFF.
(b) Before you connect any connectors related to the electric power steering system, confirm that the ignition is turned to IG OFF, connect the connector and turn the ignition to IG ON while the steering is in the straight-ahead position.
CAUTION:
Do not turn the ignition to IG ON if the steering is not in the straight-ahead position.
(3) Steering roll connector precautions
(a) Do not install/remove the steering roll connector SUB-ASSY while the ignition is set to IG ON or the battery ground terminal is connected.
(b) Do not rotate the steering roll connector SUB-ASSY without the steering wheel ASSY attached while the ignition is set to IG ON and the battery ground terminal is connected.
(c) When attaching the steering roll connector SUB-ASSY and steering wheel ASSY, be sure to carry out steering roll connector SUB-ASSY centering. (Refer to )
CAUTION:
If centering is not carried out, the steering roll connector SUB-ASSY may become disconnected upon operation of the steering wheel ASSY.
ON-VEHICLE INSPECTION
1. Check of steering wheel play
(1) Start the engine and place the vehicle in a state where power steering can operate.
(2) Place the vehicle in the straight-ahead position.
(3) Lightly move the steering wheel ASSY with your fingers to check for play.
Limit :  Within 30 mm {1.18 in}
NOTE:
If it exceeds this limit, refer to the symptom table and check each appropriate part. (Refer to )
SYMPTOM TABLE
Steering (mechanical factors) symptom table
Symptoms
Inspection items
Reference pages
Steering operation is heavy
Front tires (improperly inflated, uneven wear)
 
Front wheel alignment (improper)
 
Front suspension (lower ball joint)
 
Steering column ASSY
 
Steering gear ASSY
 
Power steering computer power supply voltage
 
Power steering computer ASSY
 
The presence of continued operation under high load or dry steering
-
Poor steering wheel return to center
Front tires (improperly inflated, uneven wear)
 
Front wheel alignment (improper)
 
Steering column ASSY
 
Steering gear ASSY
 
Power steering computer ASSY
 
Steering exhibits no or excess play
Steering intermediate shaft ASSY No.2
 
Steering column ASSY
 
There is a thumping noise during power steering operation, when the steering wheel returns to the neutral position
Steering intermediate shaft ASSY No.2
 
Front suspension (lower ball joint)
 
Front axle hub (hub bearing)
 
Steering gear ASSY
 
There is a rubbing sound when the steering wheel is turned during slow driving
Steering column ASSY
 
Steering roll connector
 
Rubbing of the steering wheel and the column cover
 
An abnormal high-pitched squeaking sound occurs when the steering wheel is slowly turned when the vehicle is stopped
Steering column ASSY
 
Steering wheel installation condition
 
The steering wheel vibrates (accompanied with a noise) during dry steering
Steering column ASSY
 
Steering wheel installation condition
 
P / S warning light remains ON
Refer to the flow chart