Air conditioner panel (for manual air conditioning system)
Components Inspection Removal / installation
AIR CONDITIONER
AIR CONDITIONER PANEL (FOR MANUAL AIR CONDITIONING SYSTEM)
EXPLODED VIEW
REMOVAL
1. Removal of console box ASSY (Refer to 
)
)2. Removal of instrument cluster finish panel SUB-ASSY CTR (Refer to )
)3. Removal of instrument cluster finish panel garnish NO.1 (Refer to )
)4. Removal of instrument cluster finish panel garnish NO.2 (Refer to )
)
5. Removal of air conditioner control ASSY
(1) Remove the 2 screws and release the 6 claws.
(2) Disconnect the connectors, and disconnect the air conditioner control ASSY.
(3) Release the 2 claws and disconnect the heater control cable SUB-ASSY. (installed on the RH side)
NOTE:
If the dial position is set to MAX HOT, it can ease replacement work of the air conditioner unit ASSY because positioning can be easily performed when installing the cable.
(4) Release the 2 claws, disconnect the heater control cable SUB-ASSY (installed on the LH side) and remove the air conditioner control ASSY.
NOTE:
If the dial position is set to the following position, it can ease replacement work of the air conditioner unit ASSY because positioning can be easily performed when installing the cable.
·LHD model: DEF
·RHD model: FACE
·RHD model: FACE
DISASSEMBLY
1. Removal of clock ASSY (Refer to )
)
2. Removal of heater control SUB-ASSY NO.3
(1) Release the 2 claws and remove heater control SUB-ASSY NO.3.
(2) Remove the valve.
3. Removal of heater control SUB-ASSY
(1) Release the 4 claws and remove the heater control SUB-ASSY.
4. Removal of heater control SUB-ASSY NO.1
(1) Release the 2 claws and remove heater control SUB-ASSY NO.1.
(2) Remove the valve.
ASSEMBLY
1. Installation of heater control SUB-ASSY NO.1
(1) Install the valve.
(2) Engage the 2 claws and install heater control SUB-ASSY NO.1.
2. Installation of heater control SUB-ASSY
(1) Engage the 4 claws and install the heater control SUB-ASSY.
3. Installation of heater control SUB-ASSY NO.3
(1) Install the valve.
(2) Engage the 2 claws and install heater control SUB-ASSY NO.3.
4. Installation of clock ASSY (Refer to )
)INSTALLATION
1. Installation of air conditioner control ASSY
(1) After positioning with the cable, engage the 2 claws and connect the heater control cable SUB-ASSY. (installed on the RH side)
(2) After positioning with the cable, engage the 2 claws and connect the heater control cable SUB-ASSY. (Installed on the LH side)
(3) Connect each connector.
(4) Install the 2 screws, engage the 6 claws, and install the air conditioner control ASSY.
2. Installation of instrument cluster finish panel garnish NO.1 (Refer to )
)3. Installation of instrument cluster finish panel garnish NO.2 (Refer to )
)4. Installation of instrument cluster finish panel SUB-ASSY CTR (Refer to )
)5. Installation of console box ASSY (Refer to )
)UNIT INSPECTION
1. Inspection of heater control SUB-ASSY NO.3
(1) Check the resistance between the connector terminals.
Resistance
| Inspection terminals |
Inspection conditions |
Standard value |
|---|---|---|
| 2 - 1 |
A/C switch OFF |
10 kΩ or more |
| 2 - 4 |
A/C switch OFF |
10 kΩ or more |
| 1 - 4 |
Always |
Less than 1 Ω |
| 2 - 1 |
A/C switch ON |
Less than 1 Ω |
| 2 - 4 |
A/C switch ON |
Less than 1 Ω |
| 5 - 6 |
Always |
Less than 1 Ω |
Captions in illustration
| *1 |
A/C switch |
| *a |
Connector not connected (Heater control SUB-ASSY NO.3) |
(2) Check the illumination when battery voltage is applied between the terminals.
2. Inspection of heater control SUB-ASSY
(1) Check the resistance between the connector terminals.
Resistance
| Inspection terminals |
Inspection conditions |
Standard value |
|---|---|---|
| Each terminal - 5 |
Fan OFF |
10 kΩ or more |
| 10 - 5 |
Fan LO |
Less than 1 Ω |
| 10 - 5 - 3 |
Fan LO - M1 |
Less than 1 Ω |
| 10 - 5 - 3 |
Fan M1 |
Less than 1 Ω |
| 10 - 5 - 3 - 6 |
Fan M1 - M2 |
Less than 1 Ω |
| 10 - 5 - 6 |
Fan M2 |
Less than 1 Ω |
| 10 - 5 - 6 - 1 |
Fan M2 - HI |
Less than 1 Ω |
| 10 - 5 - 1 |
Fan HI |
Less than 1 Ω |
Captions in illustration
| *a |
OFF |
| *b |
LO |
| *c |
M1 |
| *d |
M2 |
| *e |
HI |
| *f |
Connector not connected (Heater control SUB-ASSY) |
(2) Check the resistance between the connector terminals.
Resistance
| Inspection terminals |
Inspection conditions |
Standard value |
|---|---|---|
| 2 - 4 |
Rr DEF switch OFF |
10 kΩ or more |
| 2 - 4 |
Rr DEF switch ON |
Less than 1 Ω |
Captions in illustration
| *1 |
Rr DEF switch |
| *a |
Connector not connected (Heater control SUB-ASSY) |
(3) Check the illumination when battery voltage is applied between the terminals.
