Subaru BRZ 2013 · Service Manual Interior body & electrical

Instrument panel UPR

Precautions Components Removal / installation

INSTRUMENT PANEL / BODY INTERIOR
INSTRUMENT PANEL UPR
PRECAUTIONS
1. Models with the SRS airbag and pretensioner
(1) This section includes the service operation which may have an influence on the SRS airbag. Before starting the relevant service operations, read the working precautions and notes in the general section of this manual, ensuring the secure operation. (Refer to )
2. Precautions during removal and installation
(1) When releasing clips or claws with a flat tip screwdriver or molding remover, always wrap the tool with protective tape to prevent damage to parts.
EXPLODED VIEW
REMOVAL
List of bolts, screws, and nuts
NOTE:
·Bolts, screws, and nuts required for removal or installation of the instrument panel UPR are indicated by symbols in context and figures.
·In the figure, D represents nominal (mm) while L represents bolt length (mm).
WARNING:
The following service operations include the works which may affect the SRS airbag system. Before starting work, always be sure to confirm the precautions related to the SRS airbag system. (Refer to )
1. Precautions
CAUTION:
After turning the ignition switch to OFF, you may have to wait for a while before disconnecting the battery terminals. Check appropriate precautions for battery terminal disconnection before proceeding. (Refer to )
2. Disconnection of the battery ground terminal
(1) Turn the ignition switch to OFF, disconnect the battery ground terminal, and then wait for 60 seconds before starting the work. (Refer to )
WARNING:
The air bag and pretensioner system are fitted with a backup power supply. If you start the work within 60 seconds after disconnecting the battery ground terminal, the air bag may be activated.
CAUTION:
To avoid damage to the molding, be sure to fully open the door glasses on both driver’s and passenger’s sides.
3. Removal of instrument panel SUB-ASSY LWR (Refer to )
5. Removal of instrument panel speaker panel SUB-ASSY NO.2
NOTE:
Remove the part in the same manner as RH side.
7. Removal of front pillar garnish LH
NOTE:
Remove the part in the same manner as RH side.
9. Removal of instrument panel ornament
(1) Release the 3 claws and 3 clips and remove the instrument panel ornament.
10. Removal of automatic light control sensor (with light control system) (Refer to )
11. Disconnection of passenger airbag module
(1) Disconnect the clamp.
(2) Slide the slider and disconnect the passenger airbag connector.
Captions in illustration
*1
 Slider
(3) Remove the 2 bolts and disconnect the passenger airbag module.
12. Removal of instrument panel SUB-ASSY
(1) Remove the 2 bolts and 7 screws and remove the instrument panel SUB-ASSY.
DISASSEMBLY
1. Removal of heater-to-resistor duct NO.2
(1) Remove the 3 screws.
(2) Release the claw and remove heater-to-resistor duct NO.2.
2. Removal of heater-to-resistor duct NO.1
NOTE:
Remove the part in the same manner as RH side.
3. Removal of defroster nozzle ASSY
(1) Remove the 5 screws.
(2) Release the 5 claws and remove the defroster nozzle ASSY as an assembly with side defroster nozzle ducts NO.1 and NO.2.
4. Removal of side defroster nozzle duct NO.1
(1) Release the 2 claws and remove side defroster nozzle duct NO.1.
5. Removal of side defroster nozzle duct NO.2
NOTE:
Remove the part in the same manner as RH side.
6. Removal of defroster nozzle garnish NO.2
(1) Release the 2 claws and remove defroster nozzle garnish NO.2.
7. Removal of defroster nozzle garnish NO.3
NOTE:
Remove the part in the same manner as RH side.
8. Removal of instrument panel resistor ASSY CTR
(1) Remove the 2 screws.
(2) Release the 2 clips and remove the instrument panel resistor ASSY CTR.
9. Removal of instrument panel resistor SUB-ASSY NO.1
(1) Release the 3 claws and remove instrument panel resistor SUB-ASSY NO.1.
10. Removal of instrument panel resistor bezel (installed on the RH side)
(1) Release the 3 claws and remove the instrument panel resistor bezel.
11. Removal of instrument panel resistor SUB-ASSY NO.2
NOTE:
Remove the part in the same manner as RH side.
12. Removal of instrument panel resistor bezel (installed on the LH side)
NOTE:
Remove the part in the same manner as RH side.
13. Removal of defroster nozzle garnish NO.1
(1) Release the 16 claws and 8 guides and remove defroster nozzle garnish NO.1.
14. Removal of instrument panel cushion
(1) Remove the instrument panel cushion.
CAUTION:
Be sure to replace the instrument panel cushion with a new cushion.
ASSEMBLY
1. Installation of instrument panel cushion
(1) Install a new instrument panel cushion.
2. Installation of defroster nozzle garnish NO.1
(1) Engage the 16 claws and 8 guides and install defroster nozzle garnish NO.1.
3. Installation of instrument panel resistor bezel (installed on the RH side)
(1) Engage the 3 claws and install the instrument panel resistor bezel.
4. Installation of instrument panel resistor SUB-ASSY NO.1
(1) Engage the 3 claws and install instrument panel resistor SUB-ASSY NO.1.
5. Installation of instrument panel resistor bezel (installed on the LH side)
NOTE:
Install the part in the same manner as RH side.
6. Installation of instrument panel resistor SUB-ASSY NO.2
NOTE:
Install the part in the same manner as RH side.
7. Installation of instrument panel resistor ASSY CTR
(1) Engage the 2 clips and install the instrument panel resistor ASSY CTR
(2) Install the 2 screws.
8. Installation of defroster nozzle garnish NO.2
(1) Engage the 2 claws and install defroster nozzle garnish NO.2.
9. Installation of defroster nozzle garnish NO.3
NOTE:
Install the part in the same manner as RH side.
10. Installation of side defroster nozzle duct NO.1
(1) Engage the 2 claws and install side defroster nozzle duct NO.1.
11. Installation of side defroster nozzle duct NO.2
NOTE:
Install the part in the same manner as RH side.
12. Installation of defroster nozzle ASSY
(1) Fit in the 5 claws.
(2) With the 5 screws, install the defroster nozzle ASSY as an assembly with side defroster nozzle ducts NO.1 and NO.2.
13. Installation of heater-to-resistor duct NO.2
(1) Engage the claw and install heater-to-resistor duct NO.2.
(2) Install the 3 screws.
14. Installation of heater-to-resistor duct NO.1
NOTE:
Install the part in the same manner as RH side.
INSTALLATION
1. Installation of instrument panel SUB-ASSY
(1) With the 2 bolts and 7 screws, install the instrument panel SUB-ASSY.

Standard value:
Tightening torque=7 N·m { 71 kgf·cm} {5.2 ft·lbf}
2. Connection of passenger airbag module
(1) With the 2 bolts, connect the passenger airbag module.

Standard value:
Tightening torque=7.5N·m { 77kgf·cm} {5.5ft·lbf}
(2) Connect the passenger airbag connector and clamp.
4. Installation of instrument panel ornament
(1) Engage the 3 claws and 3 clips and install the instrument panel ornament.
5. Installation of combination meter ASSY (Refer to )
6. Installation of front pillar garnish RH
(1) Remove the protective cover from the curtain airbag module.
(2) Check that the front pillar garnish clip is not damaged.
CAUTION:
If the front pillar garnish clip is damaged, be sure to replace it with a new clip.
(3) As shown in the figure, hook the end of the front pillar garnish clip onto the front pillar garnish RH.
Captions in illustration
*1
 Front pillar garnish clip
(4) Rotate the front pillar garnish RH in the direction of the arrow in the figure.
(5) Insert the 2 guides in the direction of the arrow <1> in the figure.
(6) Engage the clip and front pillar garnish clip in the direction of the arrow <2> in the figure, and install the front pillar garnish RH.
Captions in illustration
*1
 Front pillar garnish clip
7. Installation of front pillar garnish LH
NOTE:
Install the part in the same manner as RH side.
9. Installation of instrument panel speaker panel SUB-ASSY NO.2
NOTE:
Install the part in the same manner as RH side.
11. Connection of the battery ground terminal

Standard value:
Tightening torque=6.0N·m { 61kgf·cm} {4.4ft·lbf}
12. Settings when removing/installing battery terminals (Refer to )
13. Inspection of the airbag warning light (Refer to )