Subaru BRZ 2013 · Service Manual Exterior body & electrical

Front bumper

Components Removal / installation

BODY EXTERIOR
FRONT BUMPER
EXPLODED VIEW
REMOVAL
1. Removal of the headlight cleaner washer nozzle cover (models with a headlight cleaner washer) (Refer to )
2. Removal of the side turn signal light ASSY LH (Refer to )
3. Removal of the side turn signal light ASSY RH
NOTE:
Remove the part in the same manner as LH side.
4. Removal of the front bumper retainer UPR
(1) Remove the 2 clips.
(2) Remove the 5 bolts, and remove the front bumper retainer UPR.
DISASSEMBLY
1. Removal of the front bumper side support LH
(1) Remove the screw.
(2) Release the 2 claws, and remove the front bumper side support LH.
2. Removal of the front bumper side support RH
NOTE:
Remove the part in the same manner as LH side.
3. Removal of front bumper beam plate LH
(1) Remove the 2 clips, and remove the front bumper beam plate LH.
4. Removal of front bumper beam plate RH
NOTE:
Remove the part in the same manner as LH side.
5. Removal of the front bumper cover LWR
(1) Remove the 3 bolts.
(2) Remove the 4 clips, and remove the front bumper cover LWR.
6. Removal of the front bumper stay bracket
(1) Remove the 3 bolts, and remove the front bumper stay bracket.
7. Removal of the front bumper energy absorber
(1) Remove the front bumper energy absorber.
8. Removal of air cleaner duct
(1) Remove 2 bolts, and remove the air cleaner duct.
9. Removal of the radiator cover plate
(1) Remove the 6 clips, and remove the radiator cover plate.
11. Removal of windshield washer tank (Refer to )
12. Removal of front bumper beam COMPL
(1) Remove the 8 bolts, and remove the front bumper beam COMPL.
13. Removal of the daytime running light unit LH (models with DRL) (Refer to )
14. Removal of daytime running light unit RH (models with DRL)
NOTE:
Remove the part in the same manner as LH side.
15. Removal of the fog light ASSY LH (when there are fog lights) (Refer to )
16. Removal of the fog light ASSY RH (when there are fog lights)
NOTE:
Remove the part in the same manner as LH side.
17. Removal of the fog light cover LH (models without DRL)
(1) Release the 9 tabs, and remove the fog light cover LH.
18. Removal of the fog light cover RH (models without DRL)
NOTE:
Remove the part in the same manner as LH side.
19. Removal of fog light cover LH (models with DRL)
(1) Release the 7 claws, and remove the fog light cover LH.
20. Removal of fog light cover RH (models with DRL)
NOTE:
Remove the part in the same manner as LH side.
21. Removal of the front bumper hole cover
(1) Release the 4 claws, and remove the front bumper hole cover.
ASSEMBLY
1. Installation of the front bumper hole cover
(1) Fit in the 4 claws and install the front bumper hole cover.
2. Installation of the fog light cover LH (models with DRL)
(1) Engage the 7 claws to install the fog light cover LH.
3. Installation of the fog light cover RH (models with DRL)
NOTE:
Install the part in the same manner as LH side.
4. Installation of the fog light cover LH (models without DRL)
(1) Fit in the 9 tabs and install the fog light cover LH.
5. Installation of the fog light cover RH (models without DRL)
NOTE:
Install the part in the same manner as LH side.
6. Installation of the fog light ASSY LH (when there are fog lights) (Refer to )
7. Installation of the fog light ASSY RH (when there are fog lights)
NOTE:
Install the part in the same manner as LH side.
8. Installation of the daytime running light unit LH (Refer to )
9. Installation of the daytime running light unit RH (models with DRL)
NOTE:
Install the part in the same manner as LH side.
10. Installation of windshield washer tank (Refer to )
11. Installation of the front bumper beam COMPL
(1) Using the 8 bolts, install the front bumper beam COMPL.

Standard value:
Tightening torque=32N·m { 326kgf·cm} {23.6 ft·lbf}
12. Installation of the high-pitched horn ASSY (Refer to )
13. Installation of the radiator cover plate
(1) Using 6 clips, install the radiator cover plate.
14. Installation of air cleaner duct
(1) Using 2 bolts, install the air cleaner duct.

Standard value:
Tightening torque=6.0N·m { 61kgf·cm} {4.4ft·lbf}
15. Installation of the front bumper energy absorber
(1) Install the front bumper energy absorber.
16. Installation of the front bumper stay bracket
(1) Using the 3 bolts, install the front bumper stay bracket.

Standard value:
Tightening torque=7.5N·m { 77kgf·cm} {5.5ft·lbf}
17. Installation of the front bumper cover LWR
(1) Using 4 clips, install the front bumper cover LWR.
(2) Install the 3 bolts.

Standard value:
Tightening torque=7.5N·m { 77kgf·cm} {5.5ft·lbf}
18. Installation of the front bumper beam plate LH
(1) Using 2 clips, install the front bumper beam plate LH.
19. Installation of the front bumper beam plate RH
NOTE:
Install the part in the same manner as LH side.
20. Installation of the front bumper side support LH
(1) Fit in the 2 claws and install the front bumper side support LH.
(2) Install the screw.
21. Installation of the front bumper side support RH
NOTE:
Install the part in the same manner as LH side.
INSTALLATION
1. Installation of the front bumper cover
(1) Connect each connector.
(2) Securely align the cutout portion exclusively provided for positioning on the front bumper side with the positioning rib on the front bumper front support side.
(3) Engage the 4 claws equipped under the headlight ASSY.
(4) Securely insert the positioning pin located on the arch portion under the fender area into the fender hole.
(5) Engage the 3 claws equipped under the fender.
(6) Install the clip.
NOTE:
Perform same procedures for the RH side.
(7) Install the 4 clips.
NOTE:
Perform same procedures for the RH side.
(8) Install the 7 clips.
(9) Install the 2 bolts.

Standard value:
Tightening torque=7.5N·m { 77kgf·cm} {5.5ft·lbf}
2. Installation of the front bumper retainer UPR
(1) Using the 5 bolts, install the front bumper retainer UPR.

Standard value:
Tightening torque=7.5N·m { 77kgf·cm} {5.5ft·lbf}
(2) Install the 2 clips.
3. Installation of the side turn signal light ASSY LH (Refer to )
4. Installation of the side turn signal light ASSY RH
NOTE:
Install the part in the same manner as LH side.
5. Installation of the headlight cleaner washer nozzle cover (models with a headlight cleaner washer nozzle) (Refer to )
6. Preliminary operation for adjusting the fog light beams (when there are fog lights) (Refer to )
7. Adjusting the fog light beams (when there are fog lights) (Refer to )
8. Inspection of the fog light beams (when there are fog lights) (Refer to )